Fuel tank and fuel lines Attention: When working on the fuel tank or fuel lines, do not smoke or use open flames in the workplace. Be careful not to splash fuel when disconnecting the fuel connectors. Wear leak-resistant nitrile gloves and...
Fuel system fuel lines Partial replacement of plastic fuel lines for gasoline is possible (fuel supply line from tank to fuel rail) and for diesel (fuel supply line from tank to fuel filter). For this you need: pliers for disconnecting quick...
D4F engine power system (1.2 l) Attention: When working on the fuel tank or fuel lines, do not smoke or use open flames in the workplace. Be careful not to splash fuel when disconnecting the fuel connectors. Wear leak-resistant nitrile gloves and...
Power supply system for K7M and K4M engines (1.6 l) Attention: When working on the fuel tank or fuel lines, do not smoke or use open flames in the workplace. Be careful not to splash fuel when disconnecting the fuel connectors. Wear leak-resistant nitrile gloves and...
Fuel filter Removal and installation of the fuel filter Note: A new fuel filter must be prepared before removing the fuel filter. Draining water from the fuel filter Note: Some versions are equipped with a water sensor located at...
High pressure fuel pump Removal and installation of the high pressure fuel pump Removing the high pressure fuel pump 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Remove the right front wheel from the...
Fuel control actuator Removal and installation of a drive of adjustment of giving of fuel Note: Before opening the fuel circuit, prepare a new fuel control actuator. Removal of a drive of adjustment of giving of fuel 1. Disconnect the...
Fuel rail Removal and installation of the fuel rail Removing the fuel rail 1. Disconnect the negative battery terminal. 2. Remove the intercooler air intake duct. 3. Remove fuel rail protection 4. Remove the high pressure fuel...
Fuel injectors Removal and installation of fuel injectors Removing fuel injectors 1. Disconnect the negative battery terminal. 2. Remove the fuel line (s) high pressure between fuel rail and injector (kami). 3. Clean the fuel return...
High pressure fuel lines Removal and installation of the high pressure fuel line between the fuel pump and the rail Removing the high pressure fuel line 1. Disconnect the negative battery terminal. 2. Remove the turbocharger air duct. 3. Remove...
Special tools and fixtures Name of tool and fixtures Catalog number Fuel pressure gauge with adapter Mot. 1311-01 T-piece for measuring fuel pressure Mot. 1311-08 Trim removal kit Car. 1363 Universal wrench for unscrewing the fuel module nut Mot....
D4F engine management components (1.2 l) 1. Air pressure sensor. 2. Throttle valve. 3. Engine control unit. 4. Engine control unit. 5. Throttle valve. 6. Fuel vapor absorber. 7. Ignition coil 8. Upper oxygen sensor. 9.Lower oxygen sensor. 10. Air pressure...
The engine control unit Removal and installation of the engine control unit Removing the engine control unit 1. Use a scan tool to prepare the engine control module for repair (see the operating instructions supplied with the diagnostic tool)....
Crankshaft position sensor Removal and installation of the crankshaft position sensor Removing the crankshaft position sensor 1. Remove the air filter unit. 2. Unhook the engine wiring from the holder (1). 3. Remove engine wiring to the side. 4....
Coolant temperature sensor Removal and installation of the sensor of temperature of a cooling liquid Removing the coolant temperature sensor 1. Disconnect the negative battery terminal. 2. Remove the air filter unit. 3. Disconnect the coolant...
Knock sensor Removal and installation of the knock sensor Removing the knock sensor 1. Disconnect the breather pipe from the air filter unit (1) and from the front (2). 2. Remove the breather pipe (3). 3. Remove the engine oil...
Evaporative Emission System Removal and installation of the purge valve of system of catching of steams of fuel Removing the purge valve 1. Disconnect the negative battery terminal. 2. Disconnect connector (1) electro-magnetic purge valve. 3....
Components of the K7M engine management system (1.6 l, 8 valves) 8a. Upper oxygen sensor. 8b. Lower oxygen sensor. 1. Block of ignition coils. 2. Air filter. 3. Throttle. 4. Air temperature sensor. 5. Air pressure sensor. 6. Engine control unit. 7. Oil pressure sensor. 8. Upper...
Components of the K4M engine management system (1.6 l, 16 valves) 1. Air pressure sensor. 2. Air temperature sensor. 3. Ignition coils. 4. Throttle. 5. Upper oxygen sensor 6. Lower oxygen sensor. 7. Engine control unit 8. Relay unit. 9. Crankshaft position sensor. 10. Coolant...
Engine control unit K7M and K4M Removal and installation of the engine control unit Removing the engine control unit 1. Use a scan tool to prepare the engine control module for repair (see the operating instructions supplied with the diagnostic tool)....
Crankshaft position sensor K7M and K4M Removal and installation of the crankshaft position sensor, K7M engine Removing the crankshaft position sensor 1. Disconnect the crankshaft position sensor connector (1). 2. Loosen the screws (2) and move aside the...
Coolant temperature sensor K7M and K4M Removal and installation of the coolant temperature sensor, K7M engine Removing the coolant temperature sensor 1. Disconnect connector (1) coolant temperature sensor. 2. Unscrew the coolant temperature sensor....
Knock sensor for K7M and K4M engines Removal and installation of the knock sensor, K7M engine Removing the knock sensor 1. Put the car on a two-foot lift. 2. Unscrew the fastening bolts and remove the engine protective tray. 3. Disconnect connector (1)...
Fuel vapor recovery system for K7M and K4M engines Removal and installation of the purge valve of system of catching of steams of fuel Removing the purge valve 1. Disconnect the negative battery terminal. 2. Disconnect connector (1) solenoid purge valve. 3. Disconnect...
K9K engine control unit Removal and installation of the engine control unit Removing the engine control unit 1. Use a scan tool to prepare the engine control module for repair (see the operating instructions supplied with the diagnostic tool)....
Camshaft position sensor Removal and installation of the camshaft position sensor Removing the camshaft position sensor 1. Place the vehicle on a two post lift. 2. Unscrew the fastening bolts and remove the engine protective tray. 3. Remove the...
Crankshaft position sensor K9K engine Removal and installation of the crankshaft position sensor 1. Place the vehicle on a two post lift. 2. Unscrew the fastening bolts and remove the engine protective tray. 3. Disconnect connector (1) crankshaft position...
Exhaust pressure sensor Removal and installation of the pressure sensor of exhaust gases Removing the exhaust pressure sensor 1. Place the vehicle on a two post lift. 2. Remove the air filter unit. 3. Unscrew the fastening bolts and remove the...
Diesel particulate filter pressure sensor Removal and installation of the particulate filter pressure sensor Removing the particulate filter pressure sensor 1. Place the vehicle on a two post lift. 2. Unscrew the fastening bolts and remove the engine protective...
Special tools and fixtures K9K engine Name of tool and fixtures Catalog number Nest (24 mm) for removing and installing the clutch release cylinder Emb. 1797