Air filter unit D4F engine (1.2 l) Removing and installing the air filter unit Removing the air filter unit 1. Unhook the breather (3) from the air filter unit (1) and from the front (2) 2. Unhook the clip (4) attaching the air filter unit to the...
Throttle valve Removal and installation of the throttle valve Removing the throttle 1 Disconnect the negative battery terminal. 2. Remove the air filter unit. 3. Disconnect the throttle connector. 4. Loosen the throttle valve mounting...
Intake manifold Removal and installation of an inlet collector Removing the intake manifold 1. Disconnect the negative battery terminal. 2. Remove the air filter unit. 3. Loosen the bolt (1) oil filler neck mountings. 4. Remove the oil...
K7M engine air filter unit (1.6 l, 8 valves) Removing and installing the air filter unit Removing the air filter unit 1. Remove the air filter intake duct. 2. Loosen the screws (1). 3. Disconnect the oil vapor vent (2). 4. Remove the air filter unit. Installing...
Throttle valve K7M (1.6 l, 8 valves) Removal and installation of the throttle valve Removing the throttle 1. Remove the air filter unit (see above). 2. Disconnect connector (1) from the throttle valve. 3. Loosen the bolts (2) throttle valve. 4. Remove...
Intake manifold K7M (1.6 l, 8 valves) Removal and installation of an inlet collector Removing the intake manifold 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Remove the air filter unit (see above). 4. Remove the...
Air resonator of the K4M engine (1.6 l, 16 valves) Removal and installation of the air resonator Removing the air resonator 1. Remove the air filter intake duct (1). 2. Loosen the bolt (2) and remove the air resonator (3). Air resonator installation Installation is...
Air filter unit Removing and installing the air filter unit Removing the air filter unit 1. Remove the air resonator (see above). 2. Remove the brake master cylinder. 3. Disconnect the vacuum line (4) brake booster from the intake...
Throttle valve K4M (1.6 l, 16 valves) Removal and installation of the throttle valve Removing the throttle 1. Remove the air resonator. 2. Remove the air filter unit and set aside. 3. Disconnect connector (5) throttle valve. 4. Disconnect the fuel vapor...
Intake manifold K4M (1.6 l, 16 valves) Removal and installation of an inlet collector Removing the intake manifold 1. Remove the air resonator, (see above) 2. Remove the air filter unit (see above) and put aside. 3. Remove the throttle, (see above). 4....
K9K engine air filter unit (1.5 l) Removing and installing the air filter unit Removing the air filter unit 1. Remove the battery. 2. Disconnect the air temperature sensor connector (3). 3. Release clamp (4). 4. Set aside the air filter outlet duct. 5....
Intercooler air intake duct Removal and installation of an inlet air duct of an intercooler Removing the intercooler intake duct 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Unscrew the fastening bolts...
Air outlet duct for intercooler Removal and installation of a final air duct of an intercooler Removing the intercooler outlet duct 1. Place the vehicle on a two post lift. 2. Unscrew the fastening bolts and remove the engine protective tray. 3....
Intermediate air cooler (intercooler) Removal and installation of an intercooler Removing the intercooler 1. Place the vehicle on a two post lift. 2. Remove the front wheels from the vehicle. 3. Remove the front fenders from the car. 4. Remove the front...
Car turbocharger Removal and installation of a turbocharger Removing the turbocharger 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Remove the engine front cover. 4. Unscrew the fastening bolts...
D4F Engine Exhaust Manifold (1.2 l) Removal and installation of a final collector Attention: Wear cut-resistant protective gloves when carrying out work. Prepare a suitable drip tray for collecting liquids and take measures to protect surrounding...
Exhaust manifold of the K7M engine (1.6 l, 8 valves) Removing and installing exhaust manifold with catalytic converter assembly Note: The exhaust manifold is integrated with the catalytic converter, so the exhaust manifold can only be removed as an assembly with the...
Exhaust manifold of the K4M engine (1.6 l, 16 valves) Removal and installation of a final collector Removing the exhaust manifold 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Remove the air resonator (see relevant section earlier...
Exhaust manifold of the K9K engine (1.5 l, diesel) Removal and installation of a final collector Removing the exhaust manifold 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Unscrew the fastening bolts and remove the engine...
Exhaust pipe Note: : replace the part with a new one after each removal. : a special tool/fixture must be used. Exhaust pipe for D4F engine (1.2 l): 1. O-ring. 2. Catalytic converter. 3. Expansion chamber. 4. Damper. 5. Silencer. 6....
Repair of one-piece exhaust pipeline To replace the various components of a one-piece exhaust pipe, it is necessary to cut it. To do this, do the following: Correctly determine the cutting area (see below). Cut the exhaust pipe with a suitable pipe cutter...
Diesel catalytic converter K9K Removal and installation of catalytic converter Removing the catalytic converter 1. Place the vehicle on a two post lift. 2. Disconnect the negative battery terminal. 3. Remove the engine cover. 4. Remove the air filter...
Special tools and fixtures Name of tool and fixtures Catalog number Exhaust pipe cutter (diameter 35/50 mm and diameter 50/65 mm) Mot. 1199-01 22 mm socket for removing and installing oxygen sensors Mot. 1495-01