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Megane 1 (1995-2002) Megan 2 (2002-2009, petrol)

Removal and installation of diesel engine and gearbox (Renault Megane 1)

  • Main
  • Megane
  • Megane 1 (1995-2002)
  • Power unit
  • Overhaul of engines
  • Removal and installation of diesel engine and gearbox
0
Contents: Removal 🠛 Installation 🠛
Note: Renault recommends that the engine and transmission be lowered from the engine compartment.


Removal



1. Disconnect the ground cable from the battery (refer to Chapter Engine electrical equipment for Scenic models).

Warning: If the radio in your car is coded, make sure you know the code before disconnecting the battery.


2. Remove the radiator as described in Chapter Cooling and heating system. Also disconnect the upper hose from the thermostat housing and the lower hose from the coolant pipe.

3. Drain the oil from the manual transmission as described in Chapter Transmission.

4. If necessary, drain the engine oil as described in Chapter Maintenance.

5. Remove the hood (refer to Chapter Body).

6. Remove the air filter assembly and air duct as described in Chapter Power and exhaust systems. On turbocharged models, remove the air duct connecting the intercooler to the turbocharger and the intake manifold. Disconnect the coolant hoses from the turbocharger.

7. Set the handbrake, then jack up the front of the car and support it on axle stands. Remove both front wheels. Where fitted, remove the engine undershield.

8. Remove the front wheel arch liners.

9. Remove the auxiliary drive belt as described in Chapter Maintenance.

10. On models with air conditioning, remove the compressor as described in Chapter 3, but leave the hoses connected and move it aside.

11. Remove the oil filter as described in Chapter Maintenance.

12. Remove the power steering pump and reservoir from the engine as described in Chapter Suspension and steering, but do not disconnect the tubes. Move the pump to the side.



13. Mark the location, then disconnect the heater hoses from the thermostat housing on the left side of the cylinder head.

14. Disconnect the brake booster unit hose from the intake manifold on the left side of the cylinder head.

15. Disconnect the pipes and wiring from the EGR and fast idle solenoid valves. On F9Q engines, disconnect the fuel pump wiring harness from the injection control unit and from all sensors on the engine.

16. On F8Q engines, remove the pre-glow control unit and tie it to the engine (refer to Chapter Engine electrical equipment).

17. Disconnect the gas pedal cable (where is available) and the clutch cable from the engine as described in Chapter Power and exhaust systems and the Head Clutch.

18. On non-turbocharged models, disconnect the wiring from the altitude corrector sensor.

19. Remove the top and side covers from the relay box on the left side of the engine compartment; release the relay board and wiring ties and place the wiring on the engine.

20. Squeeze the connector and disconnect the fuel supply line from the fuel filter.

21. Separate the fuel return coupling from the fuel pump.

22. Unscrew the ground cable from the bulkhead.

23. Where applicable, remove the reinforcement rod between the front suspension strut domes.

24. Remove the battery as described in Chapter Engine electrical equipment. On Scenic models, unscrew the auxiliary fuse box in the engine compartment and move it to the side.

25. Disconnect the starter power cable and pre-glow cable from the wiring connector on the right side of the battery compartment.



26. Unscrew the nut from the left steering rod end and use a ball joint puller to disconnect it from the steering knuckle arm.

27. Remove the bolts securing the inner rubber boot of the left drive shaft and the metal ring to the transmission.

28. Remove the two mounting bolts securing the left brake caliper to the steering knuckle and disconnect the brake pad wear sensor wiring. Tie the caliper to the spring.

29. Loosen and remove the tie bolt securing the ball joint of the left lower arm to the steering knuckle.

30. Loosen and remove both bolts securing the left suspension strut to the steering knuckle (please note that the nuts are on the back of the casing).

31. Lower the lower suspension arm down, then separate the drive shaft from the differential drive wheel and remove it together with the steering knuckle.

32. Make sure the tripod joint components remain in place on the inner end of the drive shaft, otherwise they may fall into the transmission. There may be some loss of oil from the transmission, so place a small container under the transmission.

33. Working underneath the vehicle, knock out the roll pin securing the right drive shaft to the differential drive wheel shaft.

34. Remove the nut from the right tie rod end and disconnect it from the steering knuckle arm.

35. Loosen and remove the upper bolt securing the right suspension strut to the steering knuckle (note that the nut is on the back). Then loosen up (but don't take it off) lower bolt.

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36. Pull the drive shaft towards you and disconnect its inner end from the slots on the differential drive wheel shaft. Tie the drive shaft to the steering gear.

37. Remove the exhaust pipe as described in Chapter Power and exhaust systems.

38. Remove the screws and plastic cover from the base of the transmission, then mark the pinch bolt and separate the rod.

39. Where fitted, separate the power steering hydraulic lines from the transmission.

40. Pull out the spring clip and remove the vehicle speed sensor from the rear of the transmission.

41. Disconnect the wiring from the reverse light switch on the transmission.

42. Disconnect the transmission fluid cooler pipes below the oil filter.

43. Attach the winch to the lifting eyes and lift the engine slightly.

44. Turn away (but don't take it off) nut on the rear engine/transmission rear mount linkage bolt, then loosen and remove the front linkage bolt. Note the correct orientation of the shock absorber, then loosen it from the top of the rear mount. Also loosen the rear mount bracket from the transmission.

45. Remove the plastic cover of the right engine mount. Unscrew the nuts securing the right mount/rubber pad to the engine and body. Remove the rubber from the mount.

46. Remove the nuts securing the left engine mount/rubber pad to the transmission and body, as well as the reinforcement bracket nut. Remove the rubber from the mount.

47. Set the steering gear to the straight ahead position, then loosen and remove the eccentric bolt securing the steering column base to the steering gear and separate the steering column from the steering gear.



Caution! On models with a driver's airbag, it is important not to damage the circular airbag switch below the steering wheel. Before removing the steering column, the steering wheel must be locked using a special tool.


48. Loosen the four mounting bolts at the corners of the subframe so that it drops 10 mm from the bottom.

49. Loosen the bolts securing the two reinforcing brackets to the bottom.

50. Loosen the steering gear mounting bolts as much as possible. The two reinforcing brackets must be left in their working position.

51. Unscrew the holders securing the power steering hydraulic system pipe to the subframe.

52. Remove the mounting bolts and tie the steering gear as high as possible from the subframe.

53. Remove the bolts and heat shields from underneath the gear shift lever, then unhook the return spring from the gear shift rod.

54. Turn the rod back and secure it in this position.

55. Remove the speed/crankshaft position sensor, disconnect the electrical wiring and free it from the subframe.

56. Remove the sound signal.

57. Prepare a dolly with wooden blocks to support the subframe and check that the engine/transmission assembly is securely supported. Renault mechanics use a special dolly (Mot. 1040-01) and supporting tools Mot. 1159 and Mot. 1159-02.

58. Remove the bolts securing the subframe to the underbody, noting the location of the spacers and washers. Don't forget to remove the bolts securing the power steering tube to the subframe.

59. Raise the car body, then release the handbrake and move the car backwards. Then lower the car to the ground and set the handbrake.



60. Once again, ensure that all components that may interfere with removal of the engine/transmission assembly have been removed or separated. Remove the assembly from the subframe.

Installation



1. Install in the reverse order, tightening all nuts and bolts to the torque specified in the Specifications. When securing the subframe to the underbody, screw 100 mm long rods into the nuts to adjust the position of the bolt holes. With the front of the subframe aligned, insert the rear bolts, then remove the rods and insert the front bolts. When connecting the steering column to the steering gear, refer to Chapter Suspension and steering. Bring the fluid level in the power steering hydraulic system to the normal level. Fill the engine with oil and the cooling system with coolant as described in Chapter Maintenance. Bleed the fuel system as described in Chapter Power and exhaust systems. On turbocharged models, before starting the engine, make sure the lubrication system is filled as described in Chapter Maintenance. Before performing a test drive, press the brake pedal several times to bring the brake pads to their normal position.
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Article has been reviewed by editor: Fedoseev Denis
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Megane 1: Overhaul of engines
Next

Removal and installation of gasoline engine and automatic transmission
Removal and installation of a petrol engine and manual transmission
Engine Removal Methods and Precautions
Engine removal and overhaul procedures
Disassembly sequence — engine overhaul
Disassembling the cylinder head
Cleaning, inspection and maintenance of the cylinder head and valves
Cylinder head assembly
Removal, condition check and installation of the flywheel and drive…
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Megan 2 (2002-2009, petrol) 
  • User manual
  • Introduction to manual
  • Controls and instruments
  • Salon equipment
  • Operation and driving
  • Maintenance and care
  • Power unit
  • Engine repair
  • Fuel system
  • Injection system
  • Intake and exhaust system
  • Starting and charging system
  • Cooling system
  • Decreased toxicity
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Wheel drive mechanism
  • Chassis, running gear
  • Suspension and wheels
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Heating and air conditioning
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Electrical circuits
Megane 1 (1995-2002) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4/1.6 l
  • Petrol engines 2.0 l
  • Diesel engines 1.9 l
  • Overhaul of engines
  • Cooling system
  • Fuel system (petrol)
  • Fuel system (diesel)
  • Decreased toxicity
  • Charge and launch systems
  • Ignition system (petrol)
  • Preheat system (diesel)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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