Specifications of diesel engines 1.9 liters Main characteristics Characteristic Meaning Designation: Engines without turbocharger - 1.9D models F8Q 620, F8Q 788* Engines with turbocharger: Indirect injection - 1.9 dT models F8Q 784, F8Q 786* Direct injection -...
Repair of a diesel engine in the engine compartment In this Part of the Chapter repair procedures in an impellent compartment on diesel engines are considered. The performance of most of the work described in this Part is based on the condition that the engine is...
Top dead center location (TDC) for piston No. 1 Attention! These dowel pins are for the ONLY purpose of checking crankshaft position when performing various engine overhaul procedures. DO NOT use them as locking tools to hold the crankshaft stationary while loosening...
Checking and adjusting valve clearances Note. This action is not included in the maintenance schedule. It should be done if noise is heard from the timing mechanism or if it is suspected that the loss of power is due to incorrect valve clearances. If...
Removal, inspection and installation of a toothed drive belt Attention! Breaking the toothed drive belt during operation can cause extensive engine damage. Replace the belt at the intervals specified in Specifications in Chapter Maintenance , or earlier if in doubt about his...
Replacing the camshaft seals Gland from the side of the drive belt 1. Remove the camshaft gear as described in Section Removal from the installation of gear wheels of the drive belt and tension mechanism . 2. Remove the key (where available) from...
Removal, inspection and installation of the camshaft and pushers Note. A new drive belt side oil seal and a new valve cover gasket may be used when installing. The camshaft bearing caps will require sealant, and the bearing cap bolts will require tack compound. Removing 1. Remove the...
Removal, inspection and installation of the cylinder head Note. When installing, use a new head gasket and new cylinder head bolts, and a new valve cover gasket may also be required - see text. Removing 1. The following procedure describes the removal and installation of the...
Removal and installation of the pallet — removal and installation Note. Use a new pan gasket or suitable sealant when installing (where applicable). Removing 1. Disconnect the ground cable from the battery. Attention! If the car radio in your car is coded, make sure you know the code...
Removal, inspection and installation of the oil pump Intermediate shaft engines Removing 1. Remove the oil pan as described in Section Removal and installation of the pallet . 2. Remove the four pump mounting bolts and separate the pump from the cylinder block and drive...
Replacement of crankshaft oil seals Gland from the side of the drive belt 1. Remove the crankshaft gear as described in Section Removal from the installation of gear wheels of the drive belt and tension mechanism . 2. Note the correct location of the old...
Replacement of engine and transmission mounts Inspection 1. Apply the handbrake, then jack up the front of the vehicle and place it on axle stands. Where available, remove the lower engine cover. 2. Visually inspect the rubber pads on the two front and one rear...
Removal and installation of an oil cooler — removal and installation Removing 1. Drain the liquid from the cooling system. 2. Remove the oil filter. 3. Loosen the brackets and disconnect the cooling system hoses from the engine oil cooler. 4a. Unscrew the through oil filter mounting...
Replacing the intermediate shaft seal Note. This procedure only applies to engines with an intermediate shaft (talk to Specifications ). 1. Remove the gear wheel of the intermediate shaft as described in Section Removal from the installation of gear wheels...
Removal, inspection and installation of the flywheel Proceed as described in Section Removal and installation of an oil cooler the current Chapter, but remember that on diesel models the gearbox can be removed separately as described in Chapter Transmission - there is no...