Specifications and description of the brake system Front brake mechanisms Characteristic New Minimum Disc Thickness - All Models Except Scenic: solid Disc Models 12.0 mm 10.3 mm models with ventilated discs: 1.6L models (engines K7M 702 and 703) 20.0 mm 18.3 mm...
Bleeding the brake hydraulic system Warning! Brake fluid is poisonous. Rinse any parts of your body that come into contact with the fluid with plenty of cold running water and seek immediate medical attention if the fluid gets into your mouth or eyes....
Replacing brake pipes and hoses Note: Before proceeding, please refer to the Note provided at the beginning of the Section Bleeding the brake hydraulic system . Models not equipped with ABS 1. If any tube or hose needs to be replaced, remove the...
Replacing the front brake pads Warning! Disc brake pads should be changed on both front wheels at the same time - changing the pads on only one wheel will result in uneven braking. Dust formed when the pads wear may contain asbestos, which is harmful...
Replacing the rear brake pads Warning! The brake pads should be changed on both rear wheels at the same time - changing the pad on only one wheel will result in uneven braking. The dust formed when the pads wear may contain asbestos, which is...
Inspection, removal and installation of the front brake disc Note: If one of the discs requires replacement, replace BOTH discs at the same time to ensure equal and effective braking. It is recommended to replace the pads as well. Inspection 1. Set the handbrake, then jack up the...
Removal, inspection and installation of rear brake drums Removal All models except Scenic 1. Block the front wheels, then jack up the rear of the car and place it on axle stands. Remove the rear wheel. 2. Using a hammer and a large flat-head screwdriver, carefully pry off the...
Removal, overhaul and installation of front brake calipers Removal 1. Set the handbrake, then jack up the front of the car and place it on axle stands. Remove the wheel. 2. Remove the master cylinder reservoir cap and re-tighten it, placing a piece of polyethylene underneath to...
Removal and installation the rear brake cylinder Caution! On models equipped with ABS, before unscrewing the brake pipe couplings, disconnect the ground cable from the battery and do not reconnect it until the system has been bled. Failure to do so may result in air...
Removal, overhaul and installation of the master cylinder Removal 1. Remove the brake master cylinder reservoir filler cap and fluid level sensor (refer to Section Schedule of current maintenance ). 2. Where the reservoir is mounted directly to the master cylinder, suck out...
Removal and installation the brake pedal Removal Models with manual transmission 1. Remove the clutch pedal as described in Chapter Clutch . 2. Pull out the mounting bracket and remove the pushrod fork pin securing the vacuum booster unit pushrod to the pedal...
Checking, removing and installing the vacuum booster unit Examination 1. To check the function of the booster, press the brake pedal several times to release the vacuum, then start the engine while holding the pedal down. When the engine starts, the pedal should noticeably...
Adjusting the handbrake Caution! If the handbrake rod length is not adjusted correctly, the automatic rear brake clearance compensator mechanism will not work. This will result in excessive free play of the brake pedal. 1. The adjustment of...
Removal and installation the handbrake lever Removal 1. To access the handbrake lever, remove the center console completely (scenic models) or just its back part (all other models), as described in Chapter Body . Disconnect the electrical connector from the...
Removal and installation handbrake cables Removal 1. The rear brake assemblies are connected to the handbrake lever by two cables. Each cable can be removed separately as follows. 2. Block the front wheels, then jack up the rear of the vehicle and place it on...
Checking, removing and installing the rear brake pressure control valve Checking the serviceability 1. A load-sensitive pressure control valve is embedded in the hydraulic line of each rear brake. The valve is attached to the bottom of the car and connected to the rear axle. The valve...
Removal, installation and adjusting the headlight switch Removal 1. The brake light switch is located on the pedal bracket under the dashboard. 2. To remove the switch, reach under the panel, disconnect the wiring connector and unscrew the switch from the bracket....
General description of the anti-lock braking system (ABS) Models with extended equipment are equipped with ABS. The system consists of a hydraulic unit and four sensors on the wheels. The hydraulic unit includes an electronic control device, eight hydraulic electromagnetic...
Removal and installation of ABS system components Hydraulic block Before unscrewing the brake pipe couplings, disconnect the ground cable from the battery and do not reconnect it until you have bled the system. If you do not do this, air can enter the hydraulic unit,...
Removal and installation a vacuum pump (diesel engines) Removal 1. Where necessary, remove the air intake duct to facilitate access to the vacuum pump (refer to Chapter Power and exhaust systems ). 2. Release the clamp and disconnect the vacuum hose from the pump. 3. Remove...