Specifications and description of the brake system Front brakes Characteristic New Minimum Disc thickness - all models except Scenic: Models with solid discs 12.0 mm 10.3mm Models with ventilated discs: Models 1.6 l (engines K7M 702 and 703) 20.0 mm 18.3mm All other...
Bleeding the hydraulic system of the brakes Warning! Brake fluid is poisonous. Rinse the affected parts with copious amounts of cold running water and seek immediate medical attention if the liquid gets into the mouth or eyes. Some types of brake fluid are...
Replacement of brake pipes and hoses Note. Before proceeding, see the note provided at the beginning of the Section Bleeding the hydraulic system of the brakes . Models not equipped with ABS 1. If any tube or hose needs to be replaced, remove the master...
Replacing the front brake pads Warning! Disc brake pads should be changed on both front wheels at the same time - changing the pads on only one wheel will result in unequal braking. Dust generated during pad wear may contain asbestos, which is...
Replacing the rear brake pads Warning! The pads should be changed on both rear wheels at the same time - changing the pad on only one wheel will result in unequal braking. Dust generated during pad wear may contain asbestos, which is harmful to...
Inspection, removal and installation of the front brake disc Note. If one of the discs needs to be replaced, replace BOTH discs at the same time to ensure equal and effective braking. It is also recommended to replace the pads. Inspection 1. Apply the handbrake, then jack up the...
Removal, inspection and installation of rear brake drums Removing All models except Scenic 1. Block the front wheels, then jack up the rear of the vehicle and place it on axle stands. Remove the rear wheel. 2. Using a hammer and a large flathead screwdriver, carefully pry out...
Removal, reassembly and installation of front brake calipers Removing 1. Apply the handbrake, then jack up the front of the vehicle and place it on axle stands. Remove the wheel. 2. Remove the master cylinder reservoir cap and retighten it with a piece of polyethylene underneath...
Removal and installation of the rear brake cylinder Attention! On models equipped with ABS, before unscrewing the brake pipe connectors, disconnect the ground cable from the battery and do not connect it until you have bled the system. If this is not done, air may enter...
Removal, reassembly and installation of the master cylinder Removing 1. Remove the filler cap of the brake master cylinder reservoir and the fluid level sensor (refer to section Schedule of ongoing maintenance ). 2. Where the reservoir is installed directly on the master...
Removing and installing the brake pedal Removing Models with manual transmission 1. Remove the clutch pedal as described in Chapter Clutch . 2. Pull out the mounting bracket and remove the pusher fork pin that secures the vacuum booster unit pushrod to the...
Check, removal and installation of the block of the vacuum amplifier Examination 1. To check if the booster is working, depress the brake pedal several times to release the vacuum, then start the engine while holding the pedal down. When starting the engine, the pedal should move down...
Handbrake adjustment Attention! If the length of the handbrake linkage is not adjusted correctly, the automatic rear brake gap compensator mechanism will not work. This will result in excessive free play on the brake pedal. 1. Adjustment of...
Removal and installation of the hand brake lever Removing 1. To access the handbrake lever, remove the center console completely (Scenic models) or just the back (all other models), as described in Chapter Body . Disconnect the electrical connector from the handbrake...
Removal and installation of cables of a manual brake Removing 1. The rear brake assemblies are connected to the hand brake lever with two cables. Each cable can be removed separately as follows. 2. Block the front wheels, then jack up the rear of the vehicle and place it...
Removal, installation and adjustment of the switch of lanterns Removing 1. The brake light switch is located on the pedal bracket under the dash. 2. To remove the switch, reach under the panel, disconnect the wiring connector and unscrew the switch from the bracket. Installation...
General description of the anti-lock brake system (ABS) Extended models are equipped with ABS. The system consists of a hydraulic unit and four sensors on wheels. The hydraulic unit includes an electronic control device, eight hydraulic solenoid valves (two for each brake -...
Removal and installation of components of system ABS Hydraulic block Before unscrewing the brake pipe connectors, disconnect the ground cable from the battery and do not connect it until you have bled the system. If this is not done, air may enter the hydraulic unit,...
Removal and installation of the vacuum pump (diesel engines) Removing 1. Where necessary, to facilitate access to the vacuum pump, remove the air intake (contact the head Power and exhaust systems ). 2. Release the clamp and disconnect the vacuum hose from the pump. 3. Remove the...
Check of serviceability and bulkhead of the vacuum pump (diesel engines) 1. The operation of the vacuum pump can be checked with a vacuum gauge. 2. Disconnect the vacuum tube from the pump and connect the vacuum gauge and pump coupler using a piece of hose. 3. Start the engine and let it...