Crankshaft oil seal, timing side Removing Place the car on a two post lift. Disconnect the battery. Remove: right front wheel timing belt, crankshaft toothed pulley. Set tip (2) on adaptation (3). Install tool holders on crankshaft (4). Press the...
Rear crankshaft oil seal Removing Place the car on a two post lift. Disconnect the battery. Remove: gearbox, clutch, flywheel. Models with K4M engine Remove the crankshaft seal with a screwdriver (1) from the side of the gearbox. Note: Be...
Engine bottom cover Tightening torques Oil pump mounting bolts 25 Nm Bolts of fastening of the pallet crankcase to the block of cylinders 14 Nm Bolts of fastening under the bottom of the crankcase of the engine to the gearbox 44 Nm Bolts...
Connecting rod bearing shell Tightening torques Connecting rod cap bolts 20 Nm + 45°±6° Oil pump mounting bolts 25 Nm Removing Place the car on a two post lift. Remove the engine undertray. Drain the engine oil. Remove the oil filter. Remove the...
Draining and refilling engine oil Tightening torques drain plug 20 Nm Average volume of engine oil Models with K4M engine: 4.7 l (no oil filter change) 4.8 l (with oil filter change) Models with K9K engine: 4.0 l (no oil filter change) 4.1 l (with oil...
Oil filter — removal and installation Attention! Be sure to check the oil level on the dipstick. Do not exceed the maximum level on the dipstick (this can lead to engine failure). Note: After filling the engine with oil, be sure to wait at least 10 minutes...
Oil pressure sensor Tightening torques oil pressure sensor 33 Nm Removing Place the car on a two post lift. Remove the engine undertray. Disconnect the wiring harness from the oil pressure sensor. Remove the oil pressure sensor (2) with...
Oil pump — removal and installation Tightening torques Oil pump mounting bolts 25 Nm Removing Place the car on a two post lift. Drain the engine oil. Remove the engine oil pan. Remove: fastening bolts (1) oil pump, oil pump. Installation Check for oil...
Oil pressure check Engine model Minimum oil pressure (bar) Max oil pressure (bar) Idling 4000 rpm 4000 rpm K4M 0,5 3,1 4,4 K9K 0,8 3,4 5,2 Tips used: Engine model Tips D4D, D4F C + F K4M, K7J, K7M, K9K E + C + F Attention! Be sure to...
Multifunctional bracket Tightening torques Bolts of fastening of a multipurpose arm on the block of cylinders 44 Nm Bolt of fastening of a multipurpose arm to the pallet of a crankcase of the engine 25 Nm Removing Place the car on a two post...
Removal and installation of the engine Tightening torques Nut fastening the silent block of the left support of the pendulum suspension 62 Nm Bolts of fastening of a flange of the final pipeline 21 Nm Bolts of the top fastening of Connecting drafts of a...
Removal and installation of a flywheel Tightening torques: Flywheel mounting bolts - 55 Nm. Removing Remove: manual transmission, clutch cover with pressure plate assembly. Lock the flywheel with (Mot: 582-01) (1). Loosen the flywheel bolts. Remove:...
Auxiliary equipment drive belt (engine with heater) Tightening torques Bolt of fastening of a new tension roller of a belt of a drive of the auxiliary equipment 40 Nm Attention! Do not run the engine without the accessory drive belt, as this may damage the crankshaft...
Auxiliary equipment drive belt (air-conditioned engine) Tightening torques: Tension roller axle bolt - 40 Nm. Attention! Do not run the engine without the accessory drive belt, as this may cause the crankshaft pulley to break. To avoid refrigerant leakage, do not damage (do...
Crankshaft pulley Tightening torques Bolt of fastening of a pulley of a cranked shaft 120 Nm + 95°±15° Hole plug for TDC lock 25 Nm Attention! Do not run the engine without the accessory drive belt, as this may damage the crankshaft...
Timing belt Tightening torques Bolt of fastening of a tension roller of a timing belt 27 Nm Bolt M14 fastening the crankshaft pulley 120 Nm + 95°±15° Bolt of fastening of a tension roller of a timing belt 27 Nm Hole plug for TDC...
Cylinder head cover Tightening torques: Cylinder head cover bolts - 12 Nm. Removing Remove the air filter housing. Disconnect the crankcase ventilation hose (1). Remove: cylinder head cover bolts, cylinder head cover, cylinder head cover...
Camshaft Tightening torques: Camshaft bearing cap bolts - 10 Nm. Removing Place the car on a two post lift. Disconnect the battery. Remove: air filter housing, right front wheel partially right front fender liner, bolts of...
Camshaft oil seal, gearbox side Tightening torques Camshaft stud 12 Nm Nut of fastening of a gear pulley of a camshaft 30 Nm + 86°±6° Removing Remove the engine top cover. Remove: right front wheel right front fender, bolts of fastening of protection...
Engine pendulum support — device Position Name Tightening torque, Nm 1 Bolts of fastening of the right support of a pendulum suspension bracket to a body 62 3 Bolts of fastening of the right support of a pendular suspension bracket to the engine 62 4...
Left engine pendulum mount Tightening torques Bolts of fastening of a support of the left pendular suspension bracket on a transmission 62 Nm Bolt of fastening of the pipeline of the amplifier of a steering on the left support of a suspended...
The right support of a pendulum suspension bracket of the engine Tightening torques Bolts of fastening of the right support of a pendulum suspension bracket on the engine 62 Nm Bolts of fastening of the right support of a pendulum suspension bracket to a body 62 Nm Removing Remove...
Lower jet thrust Tightening torques Bolt of fastening of a back support of a pendulum suspension bracket on a stretcher 105 Nm Bolts of fastening of a back support of a pendulum suspension bracket on a transmission 105 Nm Removing Place...