Crankshaft oil seal on the timing drive side Removal Place the vehicle on a two-post lift. Disconnect the battery. Remove: right front wheel, timing belt, crankshaft toothed pulley. Install the tip (2) onto the fixture (3). Install the fixture's grips onto the...
Rear crankshaft oil seal Removal Place the vehicle on a two-post lift. Disconnect the battery. Remove: gearbox, clutch, flywheel. Models with K4M engine Using a screwdriver, remove the crankshaft oil seal (1) from the gearbox side. Note: Be...
Lower engine cover Tightening torques Oil pump mounting bolts 25 Nm Bolts securing the oil pan to the cylinder block 14 Nm Mounting bolts for the engine oil pan to the gearbox 44 Nm Oil pan to multi-function bracket mounting bolts 25 Nm...
Connecting rod bearing shell Tightening torques Connecting rod cap mounting bolts 20 Nm + 45° ±6° Oil pump mounting bolts 25 Nm Removal Place the vehicle on a two-post lift. Remove the engine oil pan guard. Drain the oil from the engine. Remove the...
Draining and filling engine oil Tightening torques Drain plug 20 Nm Average volume of motor oil Models with K4M engine: 4.7 l (without changing the oil filter) 4.8 l (with oil filter replacement) Models with K9K engine: 4.0 l (without changing the oil...
Oil filter — removal and installation Attention! Be sure to check the oil level using the dipstick. Do not allow the oil level to exceed the maximum level on the dipstick (this may lead to engine failure). Note: After adding oil to the engine, be sure to...
Oil pressure sensor Tightening torques Oil pressure sensor 33 Nm Removal Place the vehicle on a two-post lift. Remove the engine oil pan guard. Disconnect the wiring harness from the oil pressure sensor. Remove the oil pressure sensor (2)...
Oil pump — removal and installation Tightening torques Oil pump mounting bolts 25 Nm Removal Place the vehicle on a two-post lift. Drain the oil from the engine. Remove the engine oil pan. Remove: oil pump mounting bolts (1), oil pump. Installation Check...
Checking oil pressure Engine model Minimum oil pressure (bar) Maximum oil pressure (bar) Idling 4000 rpm 4000 rpm K4M 0,5 3,1 4,4 K9K 0,8 3,4 5,2 Tips used: Engine model Tips D4D, D4F C + F K4M, K7J, K7M, K9K E + C + F Attention! Be sure to...
Multifunctional bracket Tightening torques Bolts for fastening the multifunctional bracket to the cylinder block 44 Nm Bolt for fastening the multifunctional bracket to the engine oil pan 25 Nm Removal Place the vehicle on a two-post lift....
Removal and installation the engine Tightening torques Nut for fastening the silent block of the left support of the pendulum suspension 62 Nm Exhaust manifold flange mounting bolts 21 Nm Upper mounting bolts of the front suspension subframe connecting...
Removal and installation the flywheel Tightening torques: Flywheel mounting bolts - 55 Nm. Removal Remove: manual transmission, clutch housing with pressure plate assembly. Lock the flywheel using (Mot: 582-01) (1). Loosen the flywheel mounting bolts....
Auxiliary equipment drive belt (engine with heater) Tightening torques Bolt for securing new accessory drive belt tensioner roller 40 Nm Attention! Do not run the engine without the accessory drive belt, as this may result in damage to the crankshaft pulley. To avoid...
Auxiliary Drive Belt (Engine with Air Conditioning) Tightening torques: Tension roller axle mounting bolt - 40 Nm. Attention! Do not run the engine without the accessory drive belt, as this may result in damage to the crankshaft pulley. To avoid refrigerant leakage, do...
Crankshaft pulley Tightening torques Crankshaft pulley mounting bolt 120 Nm + 95°±15° Plug the hole for the TDC lock 25 Nm Caution: Do not run the engine without the accessory drive belt, as this may result in damage to the crankshaft...
Timing belt Tightening torques Timing Belt Tensioner Roller Fastening Bolt 27 Nm Bolt M14 for fastening the crankshaft pulley 120 Nm + 95°±15° Timing Belt Tensioner Roller Fastening Bolt 27 Nm Plug the hole for the TDC lock 25 Nm...
Cylinder head cover Tightening torques: Cylinder head cover mounting bolts - 12 Nm. Removal Remove the air filter housing. Disconnect the crankcase ventilation hose (1). Remove: cylinder head cover mounting bolts, cylinder head cover,...
Camshaft Tightening torques: Camshaft bearing cap mounting bolts - 10 Nm. Removal Place the vehicle on a two-post lift. Disconnect the battery. Remove: air filter housing, right front wheel, partially right front fender liner,...
Camshaft oil seal on gearbox side Tightening torques Camshaft stud 12 Nm Camshaft toothed pulley fastening nut 30 Nm + 86°±6° Removal Remove the top engine cover. Remove: right front wheel, right front fender liner, engine oil pan protection mounting...
Engine pendulum mount support — device Position Name Tightening torque, Nm 1 Bolts securing the right pendulum suspension support to the body 62 3 Bolts securing the right pendulum support to the engine 62 4 Engine thrust mounting bolts 180 5 Bolt for...
Left engine pendulum mount support Tightening torques Bolts for fastening the left pendulum suspension support to the gearbox 62 Nm Bolt securing power steering line to left pendulum support 21 Nm Stud on gearbox support 180 Nm Bolts securing the silent...
Right engine pendulum mount support Tightening torques Bolts securing the right pendulum support to the engine 62 Nm Bolts securing the right pendulum suspension support to the body 62 Nm Removal Remove the top engine cover. Fit the engine support device...
Lower jet thrust Tightening torques Bolt for fastening the rear support of the pendulum suspension to the subframe 105 Nm Bolts for fastening the rear support of the pendulum suspension to the gearbox 105 Nm Removal Place the vehicle on...