Tightening torques | |
Oil pump mounting bolts | 25 Nm |
Bolts of fastening of the pallet crankcase to the block of cylinders | 14 Nm |
Bolts of fastening under the bottom of the crankcase of the engine to the gearbox | 44 Nm |
Bolts for fastening the oil pan to the multifunctional bracket | 25 Nm |
Bolts of fastening of a support of the pump of the hydraulic booster of a steering to the pallet of a crankcase of the engine | 25 Nm |
Bracket mounting bolts | 62 Nm |
Bolts of fastening of an intermediate support of a shaft | 44 Nm |
Bolt (or bolts) fastening the flange of the drive shaft of the right front wheel to the intermediate support | 21 Nm |
Bolts of the top fastening of connecting drafts of a subframe of a forward suspension bracket | 21 Nm |
Bolt of fastening of the pipeline and low pressure of the hydraulic booster of a steering to a subframe of a forward suspension bracket | 25 Nm |
Removing
Place the car on a two post lift.
Remove the front bumper.
Remove:
- bolts of fastening of protection of the pallet crankcase of the engine,
- protective screen.
Drain the engine oil.
Remove:
- front wheels,
- side guards, wheel arches,
- lower jet thrust.
Remove the ball joint from the steering knuckle.
Remove:
- steering gear heat shield mounting bolts,
- steering heat shield,
- steering gear mounting bolts on the front suspension subframe.
Attach the steering gear to the body.
Remove:
- bolts (1) fixing the upper strut of the catalytic converter,
- catalytic converter upper strut bolts.
Remove the bolt (2) fastening the power steering low pressure pipe to the holder on the front suspension subframe.
Remove the bolt (3) securing the cooling system pipe bracket to the engine oil pan.
Turn away bolts (5) upper mounting of connecting rods of the front suspension subframe.
Remove:
- bolt of fastening of a flange of a shaft of a drive of the right wheel (9) to the intermediate support
- bolts (10) fixing the intermediate support.
- intermediate support.
Remove:
- bracket mounting bolts (12),
- alternately the bolts of the front suspension subframe (11) and replace with threaded rods (Tav. 1747).
Note: Make sure the threaded rod of the tool (Tav. 1747) sufficiently deep into the threaded hole and that the tool nut rests against the front suspension subframe.
Lower the front suspension subframe by 120 mm by gradually unscrewing the attachment nuts (Tav. 1747).
Models with heater
Remove the bolt (13) mounting the power steering pump on the engine sump.
Models with air conditioning
Remove the bolt securing the engine oil pan to the multifunction bracket.
All models
Remove:
- bolts (14) connecting the engine to the gearbox,
- engine oil pan bolts,
- engine crankcase.
Note:
- If the engine oil pan cannot be removed because it touches the oil pump receiver, do not use force to remove as this may damage the softener oil.
- Loosen the bolts a few turns (the tip of the finger must pass between the head of the bolt and the oil pump housing) using 10 mm and 13 mm flat wrenches, tilting the engine sump towards the front of the vehicle.
Installation
Parts that must be replaced: Engine oil pan gasket. Subframe mounting bolt.
Attention! Do not scrape the mating surfaces of the aluminum parts as any damage to the mating surface may result in fuel leaks.
Wipe the mating surface of the cylinder block with a super effective mating surface cleaner.
Attention! To ensure sealing, mating surfaces must be clean, dry and free of oil (don't touch them with your fingers).
Use a surface cleaner for degreasing: mating surface of the engine oil pan in case of its reuse, mating surface of the cylinder block.
Attention! Applying too much sealant can cause it to be squeezed out when parts are tightened. The ingress of sealant into the coolant can damage some components and assemblies (engine, radiator, etc.).
Apply:
- four rollers (15) silicone sealant with a diameter of 5 mm,
- two drops (16) silicone sealant with a diameter of 5 mm at the junction of the front cover with the cylinder block.
Note: When installing the engine oil pan, check that:
- reeds (17) oil softener entered the grooves (18),
- the interface between the engine sump and the cylinder block is aligned to avoid damage to the clutch housing when connecting the engine to the gearbox.
Install an oil softener.
Install the engine oil pan with a new gasket.
Note: If the oil pump was loosened in advance to remove the engine sump, install the engine sump to move the oil pump receiver into the sump damper.
Install a jack to support the engine oil pan.
Tilt the engine sump towards the front of the vehicle to access the oil pump mounting bolts.
Torque tighten the oil pump mounting bolts (25 Nm) with a small torque wrench 77 11 226 888.
Note: Before pressing the engine sump on the cylinder block, make sure that the sump gasket is installed correctly and has not come out of the grooves on the sides.
Pre-tighten until contact:
- bolts of fastening of the pallet of a crankcase of the engine to the block of cylinders,
- bolts securing the oil pan to the gearbox.
Torque tighten:
- in the order indicated by the required torque, the bolts of the oil pan to the cylinder block (14 Nm),
- bolts of fastening of the pallet of a crankcase of the engine to a transmission (44 Nm).
Models with air conditioning
Install the engine sump bolt to the multifunction bracket.
Torque tighten the bolts securing the oil pan to the multifunction bracket (25 Nm).
Models with heater
Install the power steering pump mounting bracket to the oil pan.
Torque tighten the bolts securing the power steering pump support to the engine oil pan (25 Nm).
All models
Install the front suspension subframe.
Install the brackets.
Torque tighten the bracket mounting bolts (62 Nm).
Loosen the threaded rods of the tool one by one (Tav. 1747) and replace them with new front suspension subframe mounting bolts.
Install:
- intermediate support mounting bolts,
- bolt (or bolts) fastening the right wheel drive flange to the intermediate support.
Torque tighten in the following order:
- intermediate shaft mounting bolts (44 Nm),
- bolt (or bolts) fastening the flange of the drive shaft of the right front wheel to the intermediate support (21 Nm).
Wrap bolts of the top fastening of connecting drafts of a subframe of a forward suspension bracket.
Torque tighten the bolts of the upper fastening of the connecting rods of the front suspension subframe (21 Nm).
Install the cooling pipe bracket bolt on the engine oil pan.
Install the power steering low pressure pipe bolt to the holder on the front suspension subframe.
Torque tighten the bolt securing the power steering low pressure pipe to the front suspension subframe (25 Nm).
Install the upper catalytic converter strut.
Install the steering gear mounting bolts on the front suspension subframe.
Install:
- steering heat shield,
- ball joints of suspension arms,
- lower jet thrust.
Install the front bumper.
Install:
- engine undertray protection,
- side guards, wheel arches,
- front wheels.
Fill the engine with oil and check its level.