Brake Master Cylinder Tightening torques Nuts of fastening of the vacuum amplifier of brakes 21 Nm Fittings of rigid brake pipelines on the main brake cylinder 14 Nm Removing Place the car on a two post lift. Remove the engine top cover (if...
Brake piping between master cylinder and front right brake caliper Tightening torques The union of the brake pipeline on the main cylinder 14 Nm Brake pipe fitting on brake hose 14 Nm Removing Place the car on a two post lift. Install a pedal hold down tool on the brake pedal to stop...
Brake piping between master cylinder and front left brake caliper Tightening torques The union of the brake pipeline on the main cylinder 14 Nm Brake pipe fitting on brake hose 14 Nm Removing Place the car on a two post lift. Install a pedal hold down tool on the brake pedal to stop...
Brake booster check valve Removing Models with K9K engine Remove the engine top cover. All models Disconnect the check valve at the point (1) from the vacuum brake booster. Pull the check valve out by rotating it to remove it from the rubber...
Vacuum brake booster Tightening torques: Brake booster nuts - 21 Nm. Removing Place the car on a two post lift. Disconnect the battery. Remove: master brake cylinder check valve (1) from the vacuum brake booster. Remove, acting from the...
Vacuum pump (K9K engine) Tightening torques: Vacuum pump mounting bolts - 21 Nm. Removing Remove: engine top cover air intake pipeline. Tilt the air filter housing slightly to gain access to the vacuum pump. Models with K9K engine version 796...
Pedal assembly fork Tightening torques: Nuts for fastening the fork of the pedal assembly - 21 Nm. Removing Remove the stoplight switch. Remove the connecting axle (1) between the brake pedal and the brake booster rod: unlock the axle...
Accelerator pedal (drive 4x4) Tightening torques: Accelerator pedal bolts - 8 Nm. Removing Switch off the ignition. Disconnect connector (1) accelerator pedal position sensor. Remove: accelerator pedal bolts (2) on the pedal assembly fuel control...
Accelerator pedal (K4M engine with 4x2 drive) Tightening torques: Pedal nuts - 21 Nm. Removing Loosen the special nut (1) attaching the foam sound deadener to the left accelerator pedal assembly mounting nut. Remove: nuts (2) fastening the accelerator pedal...
Accelerator pedal cable (K4M engine with 4x4 drive) Removing Disconnect at a point (1) throttle cable. Push the cable sheath retainer into the engine compartment. Disconnect the throttle cable at the point (6). Remove the adjusting holder (7) throttle cable. Remove the...
Brake pedal — removal and installation Tightening torques: Brake pedal axle nut - 16 Nm. Removing Remove the brake light switch from the clutch pedal. Remove the connecting axle (1) between the brake pedal and the brake booster rod: unlock the axle according...
Stoplight switch Removing Remove the lower trim of the dashboard (depending on equipment level). Disconnect the brake light switch connector. Rotate stop light switch (1) a quarter turn counterclockwise. Remove the stoplight switch....
Parking brake lever Tightening torques: Parking brake lever mounting bolts - 8 Nm. Removing Remove the center console. To loosen the cables in the equalizer area, unscrew the adjusting nut (1) parking brake, noting the size (X) = 16±0.30...
List and location of clutch drive elements 1. Cable drive clutch 1 - Clutch cable 2 - Clutch pedal 3 - Clutch release fork 4 - Clutch release bearing This drive does not have automatic backlash compensation 2. Hydraulic clutch 5 - The pipeline for supplying...
Clutch pedal — removal and installation Tightening torques: Pedal axle nut - 21 Nm. Removing Loosen the nut (4) axes (2) pedals. Pull axle (2) and release the clutch pedal. Remove the clutch pedal (3). Installation Lubricate the axle with MOLYCOTE 33M grease....
Clutch travel sensor Removing Remove: driver's side lower dash cover holders (1), Dashboard lower cover on driver's side (2). Disconnect connector (3) clutch pedal travel sensor. Rotate the clutch pedal travel sensor (4) a quarter turn...
Clutch hydraulic — bleeding Bleed air if: free running, pedal in middle position pedal 8 is pressed, difficult gear change. Place the car on a two post lift. Remove the engine undertray. There are several modifications of the fitting for pumping...
Bleeding procedure if no hydraulic clutch parts have been removed 1 - Air removal with ARC50 Lock the clutch pedal in the up position with a strap attached to the steering wheel to ensure hydraulic integrity during the bleed operation. Note: Be careful not to over-adjust the clutch...
Bleeding Procedure If Clutch Hydraulic Parts Are Removed Attention! The clutch master cylinder pipe must be disconnected from the brake fluid reservoir fitting to prevent foreign bodies from entering the brake system hydraulic actuator. Take measures to ensure that leaking...
Bleeding Procedure After Removing Clutch Hydraulic Component Lock the clutch pedal in the up position with a strap attached to the steering wheel to ensure hydraulic integrity during the bleed operation. Note: Be careful not to over-adjust the clutch start travel sensor. Remove...
Clutch Master Cylinder Tightening torques: Expansion tank nuts - 8 Nm. Removing Place the car on a two post lift. Remove the engine undertray. Loosen the two expansion tank nuts. Move the expansion tank to the side. Disconnect the brake fluid...
Clutch hydraulic drive — removal and installation Tightening torques: Expansion tank nuts - 8 Nm. Note: For any work on the hydraulic clutch be sure to bleed the air from the circuit between the tank and the bleed valve, from the circuit between the bleed valve and the...
Gear lever housing Tightening torques Bolts of fastening of the case of the lever of a gear change 21 Nm Exhaust pipe fittings 22 Nm bottle nuts 8 Nm Removing Place the car on a two post lift. Disconnect the battery. Loosen the expansion...
Parking brake cables Removing Place the car on a two post lift. Remove: center console, rear wheels, rear brake drums. Remove cable (1) parking brake actuator from the lever using pliers and a screwdriver. Detach the shell (2) parking brake...
Vacuum brake booster — leak test When checking the tightness of the vacuum brake booster, make sure that its connection to the master brake cylinder is completely tight. In case of leakage, replace the gasket (A). Checking the tightness of the vacuum...
List and location of ABS elements 1 - Hydroblock 2 - Steering angle sensor 3 - ABS warning light on the instrument panel 4 - Stoplight switch 5 - Fuse box 6 - Diagnostic connector 7 - Angular and lateral acceleration sensor 8 - ESP switch 9 - Brake...
Brake valve body with ABS Tightening torques ABS valve body mounting bolts on the bracket 8 Nm Rigid piping fittings on the hydroblock 13 Nm Wire nut «masses» hydroblock 8 Nm Removing Disconnect the battery. Install a pedal hold tool on the...
Front wheel speed sensor Tightening torques: Front wheel speed sensor mounting bolt - 7 Nm. Removing Place the car on a two post lift. Remove: front wheel, front fender. Disconnect the front wheel speed sensor connector (1). Disconnect the...
Rear wheel speed sensor Tightening torques Nuts of fastening of a guard of the gauge of speed of rotation of a back wheel 14 Nm Bolt of fastening of the sensor of speed of rotation of a wheel 7 Nm Removing Place the car on a two post lift....