Functional diagram (K9K engine) 1 - Engine model 2 - Radiator of the engine cooling system 3 - Heater radiator 4 - Expansion tank 5 - Water pump pulley 6 - Thermostat 7 - Fitting for pumping the brake drive 8 - Oil-water cooler 9 - Thermal sensor 10 -...
Specifications The cooling systems of the car engines of the currently produced model range have the following main characteristics: closed pressurized system (there is a safety valve in the plug of the expansion tank), the system...
Checking the cooling system with tool Mot. 1700 Attention! If fluid leaks from the expansion tank cap valve, replace the valve. Checking the safety valve in the plug of the expansion tank Use the installation for refueling and diagnosing the engine cooling system...
Checking the cooling system with the ms. 554-07 Attention! If fluid leaks from the expansion tank cap valve, replace the valve. Checking the safety valve in the plug of the expansion tank Attach to test fixture (Ms. 554-07) adapter (Ms. 554-06). Screw the expansion...
List and location of elements (K4M engine) Item List The engine cooling system includes: electric fan of the engine cooling system, water pump, thermostat housing, water pump inlet pipe, expansion tank, coolant temperature sensor. Location of elements 9 -...
Draining and refilling coolant Change of oil Place the car on a two post lift. Remove: expansion tank cap, protective screen. Remove the front bumper. Install a container to collect coolant under the engine. Remove the clamp of the outlet hose of the...
Radiator of the cooling system (K4M engine) Removing Place the car on a lift. Disconnect the battery. Remove: engine undertray protection, front bumper, fuel rail protection intake silencer, electric fan of the engine cooling system. Drain the liquid from the...
Radiator of the cooling system (K9K engine) Removing Place the car on a lift. Disconnect the battery. Remove: engine undertray protection, front bumper, engine top cover air intake pipe, air cooler, electric fan of the engine cooling system. Drain the liquid from...
Water pump (K9K engine) Tightening torques Water pump mounting bolts 10 Nm Bolts for fastening the inner casing of the timing drive 9 Nm Alternator mounting bolts 21 Nm Removing Place the car on a two post lift. Disconnect the battery. Remove:...
Water pump (K4M engine) Tightening torques M8 bolts for fastening the water pump 27 Nm M6 bolts for fastening the water pump 10 Nm Removing Place the car on a two post lift. Disconnect the battery. Remove: right front wheel timing belt. Drain...
Thermostat — removal and installation Models with K9K engine The thermostat cannot be separated from the water box. To replace it, you need to replace the water box. Models with K4M engine Removing Place the car on a two-wheel lift. Remove: intake silencer,...
Thermostat housing (K9K engine) Tightening torques Bolts of fastening of the case of the thermostat 11 Nm bottle nuts 8 Nm Removing Place the car on a two post lift. Remove: engine top cover bolts of fastening of protection of the pallet crankcase of...
Thermostat housing (K4M engine) Tightening torques Bolts of fastening of the case of the thermostat (preload) 4 Nm Bolts of fastening of the case of the thermostat 12 Nm Removing Place the car on a two post lift. Disconnect the battery. Remove the...
Electric fan of the engine cooling system (K4M engine) Removing Disconnect the battery. Remove: fuel rail protection intake silencer. Disconnect: power steering hoses on the electric fan, power steering pump reservoir from bracket at point (1), engine cooling hose at point...
Electric fan of the engine cooling system (K9K engine) Removing Place the car on a two post lift. Disconnect the battery. Remove: engine top cover air intake pipe, front bumper. Models with heater Disconnect: power steering hoses on the electric fan, power steering pump...
Water pump inlet pipe (K9K engine) Tightening torques Bolt of fastening of an inlet branch pipe of the water pump 22 Nm Accelerometer sensor 20 Nm Removing Place the car on a two post lift. Disconnect the battery. Remove: engine top cover bolts of...
Water pump inlet pipe (K4M engine) Tightening torques: Bolt for fastening the inlet pipe of the water pump - 22 Nm. Removing Place the car on a two post lift. Disconnect the battery. Remove the fuel rail guard. Drain the liquid from the engine cooling...
Expansion tank Tightening torques: Expansion tank nuts - 8 Nm. Removing Loosen the fastening nuts (1) expansion tank. Move the expansion tank to the side. Install clips (Ms. 583) to the expansion tank hoses. Remove the expansion tank...
Coolant temperature sensor (K9K engine) Tightening torques: Expansion tank nuts - 8 Nm. Removing Place the car on a two post lift. Remove: engine top cover bolts of fastening of protection of the pallet crankcase of the engine, engine undertray protection,...
Coolant temperature sensor (K4M engine) Tightening torques: Coolant temperature sensor - 30 Nm. Removing Remove the intake silencer. Disconnect the wiring harness (3) from the coolant temperature sensor. Remove the coolant temperature sensor. Installation...