Tightening torques | |
Water pump mounting bolts | 10 Nm |
Bolts for fastening the inner casing of the timing drive | 9 Nm |
Alternator mounting bolts | 21 Nm |
Removing
Place the car on a two post lift.
Disconnect the battery.
Remove:
- engine top cover.
- bolts of fastening of protection of the pallet crankcase of the engine,
- protective screen.
Remove the front bumper.
Drain the liquid from the engine cooling system.
Remove:
- accessory drive belt,
- timing belt.
Disconnect the wires from the generator.
Loosen the top bolt (1) generator mounts.
Loosen the alternator lower mounting bolt.
Tilt the generator away from the engine.
Remove:
- bolts (2) fixing the inner casing of the timing drive,
- inner timing cover.
Remove:
- fastening bolts (3) water pump,
- water pump water pump gasket.
Installation
Parts that must be replaced: water pump gasket.
Wipe with surface cleaner:
- the mating plane of the water pump in case of its reuse,
- mating plane of the cylinder block.
Attention!
- Do not scrape mating surfaces of aluminum parts. as any damage to the mating surface can lead to fuel leaks.
- To ensure sealing, mating surfaces must be clean, dry and free of oil (don't touch them with your fingers).
Apply a super effective mating surface cleaner to the areas to be cleaned.
Wait approximately 10 minutes.
Remove residue with a wooden spatula
Finally clean the parts with a matting swab.
Attention! To ensure sealing, mating surfaces must be clean, dry and free of oil (don't touch them with your fingers).
Degrease the mating surfaces with a surface cleaner.
The thermostat seal on the water pump must be replaced.
Install:
- water pump with new gasket
- water pump bolts.
Tighten in order (1) (2) (3) (4) (5) required torque water pump mounting bolts (10 Nm).
Apply one to two drops of FRENETAN-CHE to the water pump mounting bolts.
Install the inner timing case.
Torque tighten the inner timing case bolts (9 Nm).
Install the generator.
Torque tighten the alternator mounting bolts (21 Nm).
Connect the wires to the generator.
Install:
- timing belt,
- accessory drive belt.
Fill the engine cooling system with liquid.
Install the front bumper.
Install:
- engine undertray protection,
- bolts of fastening of protection of the pallet crankcase of the engine,
- engine top cover.
Connect the battery.
Remove air from the engine cooling system.