Tightening torques | |
Stud on the engine | 8 Nm |
Stud on gearbox | 8 Nm |
Nut of hairpins of fastening of a transmission | 44 Nm |
Upper and lower gearbox mounting bolts | 44 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a stretcher | 21 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a support of a transmission | 21 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a transmission | 21 Nm |
Mounting bolts «massive» tires on gearbox | 21 Nm |
bottle nuts | 8 Nm |
Removing
Place the car on a two post lift.
Remove:
- battery,
- battery tray,
- nut (1) mounts «mass» tires,
- injection computer,
- attaching the wiring harness to the injection computer bracket.
- Set aside the engine wiring harness.
Disconnect:
- block of wires from the block of pre- and post-heating (2),
- vehicle speed sensor connector.
Remove:
- protective cover of the vehicle speed sensor,
- expansion tank nuts.
Disconnect the expansion tank from the bracket.
Remove:
- retainer (3) air duct between turbocharger and air cooler,
- air duct fixing nut (4) on the gearbox
- air cooler air hose clamp,
- duct between turbocharger and air cooler.
Loosen the wiring harness fasteners on the gearbox.
Move aside the engine wiring harness from the transmission.
Remove:
- crankshaft position sensor,
- front wheels.
Disconnect:
- selector and shift cables from the gearbox at the point (7),
- stoppers of the sheaths of the select and shift cables on the gearbox by pressing in (8).
Click on the latch (9) and disconnect the clutch hydraulic line from the clutch slave cylinder.
Attention! Do not pull on the latch. In case of any erroneous action, the pipeline must be replaced.
Drain the brake fluid into a container.
Install plugs on the holes.
Remove the engine undertray.
Drain the gearbox oil.
Remove the front bumper.
Work performed on the left side of the vehicle
Remove the left front side mudguard.
Disconnect the left front wheel drive shaft from the transmission.
Disconnect the wiring harness (10) from the reverse light switch.
Loosen the mounting bolts (11) «massive» tires on the gearbox.
Remove:
- bolt (12) fastening of the pipeline of the hydraulic booster of a steering to a transmission,
- bolt (13) fastening the pipeline of the power steering to the support of the pendulum suspension of the gearbox,
- bolt (14) attaching the power steering pipe to the subframe.
Work carried out on the right side of the vehicle
Remove the right front fender liner.
Disconnect the right front wheel drive shaft from the transmission.
Turn out bolts of fastening of the steering mechanism on a stretcher.
Attach the steering gear to the body.
Remove:
- lower jet thrust,
- front subframe,
- starter.
Remove mounting bolt (15) from the lower strut of the catalytic converter.
Loosen the tightness:
- nuts (16) fixing the lower strut of the catalytic converter,
- fastening bolt (17) lower strut of the catalytic converter.
Remove the lower catalytic converter strut.
Install Engine Support Tool (Mot. 1453) with a tether strap and use the lifting eye on the flywheel side as an attachment point.
Remove:
- fastening nut (18) pendulum suspension supports to the rubber cushion,
- bolts (19) fastenings of a support of a pendular suspension bracket of a transmission,
- pendulum support (20) gearboxes,
- upper gearbox mounting bolts.
Place a hydraulic jack under the gearbox.
Remove:
- lower gearbox mounting bolts (21),
- fastening stud nuts (22) gearboxes to the engine
- gearbox.
Installation
Check input shaft for leaks, replace guide tube if necessary.
Be sure to replace:
- differential flange seals,
- clutch release bearing.
Remove:
- differential flange seals.
- clutch release bearing.
Install:
- new differential flange seals,
- new clutch release bearing.
Make sure that the locating bushings are present and correctly positioned to center the engine and gearbox relative to each other.
Attach the gearbox to the engine.
Install the gearbox stud nuts.
Torque tighten the gearbox mounting stud nuts (44 Nm).
Install:
- lower gearbox mounting bolts,
- upper gearbox mounting bolts.
Torque tighten the upper and lower gearbox mounting bolts (44 Nm).
Remove the hydraulic jack retainer.
Install the left swing arm support.
Remove engine support tool (Mot. 1453).
Install:
- catalytic converter lower brace,
- starter,
- front subframe,
- jet thrust,
- steering gear.
Connect the vehicle speed sensor connector.
Install:
- protective cover of the vehicle speed sensor,
- engine crankshaft position sensor.
Work carried out on the right side of the vehicle
Attach the right front wheel drive shaft to the gearbox.
Install the right front fender liner.
Work performed on the left side of the vehicle
Install:
- a bolt of fastening of the pipeline of the hydraulic booster of a steering to a subframe,
- a bolt of fastening of the pipeline of the hydraulic booster of a steering to a support of a pendular suspension bracket of a transmission,
- bolt of fastening of the pipeline of the hydraulic booster of a steering to a transmission.
Torque tighten:
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a subframe (21 Nm),
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a support of a transmission (21 Nm),
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a transmission (21 Nm).
Tighten the mounting bolts «massive» tires to the gearbox.
Torque tighten the mounting bolts «massive» tires on gearbox (21 Nm).
Connect the reversing light switch connector.
Attach the left front wheel drive shaft to the transmission.
Install the right front fender liner.
Install the front bumper.
Pour oil into the gearbox.
Install the engine undertray.
Connect the clutch hydraulic line to the clutch slave cylinder.
Bleed the air from the hydraulic clutch.
Install:
- stoppers for the sheaths of the select and shift cables on the gearbox,
- selector and shift cables to the gearbox.
- fastening the wiring harness to the gearbox,
- fastening the wiring harness to the bracket for the injection computer,
- injection computer,
- fastening nut «mass» tires.
Connect the heater block connector.
Install:
- air duct between turbocharger and air cooler,
- air cooler air pipe clamp,
- air duct mounting nut on gearbox,
- air duct clamp between turbocharger and air cooler.
Install the expansion tank on the bracket.
Torque tighten expansion tank nuts 8 (Nm).
Install:
- front wheels,
- battery tray,
- rechargeable battery.