Tightening torques | |
Stud on the engine | 8 Nm |
Stud on gearbox | 8 Nm |
Nuts of hairpins of fastening of a transmission | 44 Nm |
Upper and lower gearbox mounting bolts | 44 Nm |
Bolt of fastening of a strut on the block of cylinders | 21 Nm |
Nut of fastening of a strut to an exhaust manifold | 21 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a stretcher | 21 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a support of a transmission | 21 Nm |
Bolt of fastening of the pipeline of the hydraulic booster of a steering on a transmission | 21 Nm |
Mounting bolts «massive» tires on gearbox | 21 Nm |
bottle nuts | 8 Nm |
fastening nut «mass» tires on injection computer bracket | 8 Nm |
Removing
Place the car on a two post lift.
Remove:
- battery,
- battery tray,
- fastening nut «mass» tires on the injection computer bracket,
- intake silencer,
- injection computer,
- fastening the wiring harness to the bracket for the injection computer,
- attaching the wiring harness to the gearbox.
Set aside the engine wiring harness.
Loosen the expansion tank nuts.
Disconnect the expansion tank from the bracket.
Disconnect the vehicle speed sensor connector.
Remove:
- crankshaft position sensor,
- front wheels.
Disconnect:
- selector and shift cables from the gearbox at the point (3),
- stoppers of the sheaths of the select and shift cables on the gearbox by pressing in (4).
Click on the latch (5) and disconnect the clutch hydraulic line from the clutch slave cylinder by pressing the retainer.
Drain the brake fluid into a container.
Be sure to plug the piping openings.
Remove the engine undertray.
Drain the gearbox oil.
Remove the front bumper.
Work performed on the left side of the car
Remove the left front side mudguard.
Disconnect the left front wheel drive shaft from the transmission.
Disconnect the wiring harness (6) from the reverse light switch.
Remove:
- fastening bolts (7) «massive» tires on gearbox
- bolt (8) fastening of the pipeline of the hydraulic booster of a steering to a transmission,
- bolt (9) fastening the pipeline of the power steering to the support of the pendulum suspension of the gearbox,
- bolt (10) attaching the power steering pipe to the subframe.
Remove:
- right front fender,
- fastening bolts (11) strut between the exhaust manifold and the cylinder block,
- brace (12).
Disconnect the right front wheel drive shaft from the transmission.
Remove:
- bolts (13) fixing the heat shield of the steering mechanism,
- heat shield,
- steering gear to subframe bolts,
- Attach the steering gear to the body.
Remove:
- lower jet thrust,
- front subframe,
- starter.
Install Engine Support Tool (Mot. 1453) with a tether strap and use the lifting eye on the flywheel side as an attachment point.
Remove:
- fastening nut (14) pendulum suspension supports to the rubber cushion,
- bolts (15) fastenings of a support of a pendular suspension bracket of a transmission,
- pendulum support (16) from the gearbox
- upper gearbox mounting bolts.
Place a hydraulic jack under the gearbox.
Remove:
- lower gearbox mounting bolts (17),
- fastening stud nuts (18) gearboxes to the engine
- gearbox.
Installation
Check input shaft for leaks, replace guide tube if necessary.
Be sure to replace:
- differential flange seals,
- clutch release bearing.
Remove:
- differential flange seals,
- clutch release bearing.
Install:
- new differential flange seals,
- new clutch release bearing.
Make sure that the locating bushings are present and correctly positioned to center the engine and gearbox relative to each other.
Attach the gearbox to the engine.
Install the gearbox stud nuts.
Torque tighten the gearbox mounting stud nuts (44 Nm).
Install:
- lower gearbox mounting bolts,
- upper gearbox mounting bolts.
Torque tighten the upper and lower gearbox mounting bolts (44 Nm).
Remove the hydraulic jack retainer.
Install the left swing arm support.
Remove engine support tool (Mot. 1453).
Install:
- starter,
- front subframe, lower tie rod,
- steering gear,
- steering heat shield.
Work carried out on the right side of the vehicle
Attach the right front wheel drive shaft to the gearbox.
Install a strut between the exhaust manifold and the cylinder block.
Tighten in order to the correct torque:
- strut bolt on cylinder block (21 Nm),
- strut nut to exhaust manifold (21 Nm).
Install the right front fender liner.
Work performed on the left side of the vehicle
Install:
- a bolt of fastening of the pipeline of the hydraulic booster of a steering to a subframe,
- a bolt of fastening of the pipeline of the hydraulic booster of a steering to a support of a pendular suspension bracket of a transmission,
- bolt of fastening of the pipeline of the hydraulic booster of a steering to a transmission.
Torque tighten:
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a subframe (21 Nm),
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a support of a transmission (21 Nm),
- bolt of fastening of the pipeline of the hydraulic booster of a steering on a transmission (21 Nm).
Tighten the mounting bolts «massive» tires to the gearbox.
Torque tighten the mounting bolts «massive» tires on gearbox (21 Nm).
Connect the reversing light switch connector.
Attach the left front wheel drive shaft to the transmission.
Install the right front fender liner.
Install the front bumper.
Pour oil into the gearbox
Install the engine undertray.
Connect the clutch hydraulic line to the clutch slave cylinder.
Bleed the air from the hydraulic clutch.
Install:
- stoppers for the sheaths of the select and shift cables on the gearbox,
- selector and shift cables to the gearbox.
Install the front wheels.
Connect the vehicle speed sensor connector.
Install:
- crankshaft position sensor,
- expansion tank on bracket.
Tighten the expansion tank nuts to the required torque in Nm.
Install:
- fastening the wiring harness to the gearbox,
- fastening the wiring harness to the bracket for the injection computer,
- injection computer,
- intake silencer,
- fastening nut «mass» tires on the injection computer bracket.
Tighten the fastening nut to the required torque of 8 Nm «mass» tires on the injection computer bracket.
Install:
- battery tray,
- rechargeable battery.