Contents: Removal 🠛 Installation 🠛
Removal
Place the vehicle on a two-post lift.
Disconnect the battery.
Remove:
- windshield wiper arms;
- air intake niche grille;
Fig. 6.9. Removing the air filter access panel fasteners: 1 – mounting bolts
Unscrew the bolts securing the air filter access panel (Fig. 6.9).
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Remove the air filter access panel.
Remove the battery and battery tray.
Fig. 6.10. Removing the boost pressure control solenoid valve: 1 – valve
Remove the boost pressure control solenoid valve (Fig. 6.10).
Fig. 6.11. Removing the intake noise mufflers: 1 – mufflers
Remove the left front wheel, mudguard and both intake silencers (Fig. 6.11).
Remove:
- air intake pipe;
- air duct;
- air duct coming from the air filter housing;
- air filter housing;
Fig. 6.12. Removing the air filter components and disconnecting the mass air flow sensor: 1 – air intake pipe; 2 – air pipe; 3 – air duct; 4 – air filter housing; 5 – Mass air flow sensor connector
Disconnect the mass air flow sensor connector (Fig. 6.12).
Disconnect the wiring harness from the brake master cylinder reservoir.
Remove the brake fluid from the master cylinder reservoir using a syringe.
Remove:
- clutch master cylinder pipe;
- brake lines from the master cylinder;
- nuts securing the master cylinder to the brake booster;
- master brake cylinder with reservoir;
- bolt securing the reservoir to the brake master cylinder;
- master brake cylinder reservoir (Fig. 6.13).
Fig. 6.13. Removing the master brake cylinder and its components: 1 – wiring block; 2 – pipeline; 3 – brake pipes; 4 – master cylinder mounting nuts; 5 – bolt for fastening the brake master cylinder reservoir
Fig. 6.14. Master cylinder seals: 1 – cuffs
Installation
Replace the master cylinder seals (Fig. 6.14).
Snap the reservoir onto the master cylinder correctly.
Install the reservoir mounting bolt to the master cylinder.
Tighten the reservoir mounting bolt to the master cylinder to the specified torque of 8.5 N·m.
Fig. 6.15. Connection point of the master brake cylinder to the brake booster
Align the master cylinder with the brake booster so that the booster pushrod fits into the slot in the master cylinder body (Fig. 6.15).
Caution: When installing the master cylinder, center the seal in the brake booster.
Tighten the nuts securing the master cylinder to the brake booster.
Tighten the master cylinder mounting nuts to the brake booster to the specified torque of 50 N·m.
Installation is carried out in the reverse order of removal.
Tighten the nuts securing the pipes to the brake master cylinder to the specified torque of 17 N·m.
Bleed the brake system.
Connect the battery.