Checking, draining and filling oil Note. Use an 8mm allen key for drain plug during oil charge drain check procedures. Oil consumption measurement procedure Note. The operation is performed on a hot engine after turning on the electric fan of the engine...
Removal and installation of the oil filter (F4R) Attention! During operation, do not allow engine oil to get on the drive belts. Removing Remove the rigid air intake duct, unscrew the clamp 1 of the upper and the bolt of its fastening and the clamp of the lower...
Crushing and installing an oil filter (K4M) Removing Place the car on a two post lift. Remove the engine undertray. Install special tool (Mot. 1329) to the oil filter. Remove the oil filter. Installation Lubricate the oil filter gasket with fresh engine oil....
Removal and installation of the oil filter (L7X) Removing Place the car on a two post lift. Remove the oil pan protection. Sing oil from the engine. Install fixture (Mot. 1329) with ratchet for oil filter 1. Remove the oil filter. Installation Lubricate the gasket of...
Oil pressure measurement (all engines) To measure oil pressure, special tools and tools are required. Attention! Oil pressure is checked with a hot engine (at a temperature of about 80°C). Examination Disconnect the battery. Remove the oil pressure sensor....
Replacing the air filter element Engines K4M, F4P Remove the intake silencer. Disconnect the brake booster vacuum hose 1 from the intake manifold. Attention! But damage the suction pipe on the intake manifold. If the pipe is broken. replace manifold....
Removing and installing the air filter housing (K4M engine) Removing Disconnect the wires from the battery terminals, starting with the negative terminal. Remove the intake silencer. Disconnect the brake booster vacuum hose 1 from the intake manifold. Attention! Take care not to...
Removing and installing the air filter housing (L7X engine) Removing Disconnect the battery. Disconnect the fuse box by depressing the latches at points 1. Move the fuse box aside. Disconnect; block of wires from the air temperature sensor 2. crankcase ventilation pipe 3. Remove...
Accessory Drive Belt Tension Removing F9Q, F4P engines Place the car on a two post lift. Disconnect the battery. Remove: right front fender liner and side protective shield; hydraulic reservoir bracket. Turn the automatic belt tensioner in the...
Belt tension of the gas distribution mechanism drive (F9Q) Tension procedure Install the timing belt on a cold engine (after the engine has cooled down to ambient temperature). Make sure the tensioner is properly seated on pin 1. Make sure that the crankshaft is locked with...
Drive belt gas distribution mechanism (K4M) — method 1 Note. There are two ways to set the valve timing. The first procedure is used to replace the elements located on the front of the timing mechanism, while it is not necessary to remove the sprinkling parts of one or both...
Drive belt gas distribution mechanism (K4M) — method 2 The second procedure is used to replace all items that require the removal of one or both camshaft pulleys. Be sure to replace the camshaft nuts during this operation. Setting the valve timing Attention! Be sure to...
Drive belt gas distribution mechanism (F4P) — method 1 Note. There are two ways to set the valve timing. The first procedure is used to replace all elements, if it is necessary to remove the fastening parts for the exhaust camshaft sprocket and the intake camshaft dephaser....
Drive belt gas distribution mechanism (F4P) — method 2 The second procedure is used to replace the components located in the front of the timing gear, if this does not require the removal of the fastening parts for the exhaust camshaft sprocket and the intake camshaft...
Power unit removal procedure (all engines) Place the car on a two post lift. When carrying out this operation, it is necessary to secure the car on a lift with a strap to prevent the car from being unbalanced. Remove: battery; front wheels; protection of the...
Powertrain Installation Procedure (all engines) Install the engine and transmission assembly using the same procedure as when removing . Install: left pendulum suspension support; the right support of the pendulum suspension; jet thrust. Operations on the clutch...
Removing and installing the multifunctional bracket (F4R engine) Tightening torques: multifunctional bracket mounting bolts: 44 Nm; air conditioning compressor mounting bolts: 25 Nm; bolts of fastening of a rack of the compressor of the conditioner; 44 Nm; battery cover bolts: 4 Nm....
Removing the cylinder head gasket (K4M engines) Place the car on a two post lift. Disconnect the battery. Remove the battery. Remove the engine top covers. Remove the oil pan protection. Remove the accessory drive belt. Remove the timing belt. Remove the front...
Cleaning the cylinder head Clean mating surfaces with DECAPJOINT (or similar) for removing gasket residue from mating surfaces of the oil pan and cylinder block. When applying the composition to the surface to be cleaned, wait about ten minutes,...
Checking the mating surface of the cylinder head Use a feeler gauge to check the flatness of the cylinder head mating surface. Block side Intake manifold side Exhaust manifold side Maximum allowable flatness: no more than 0.05 mm. Attention! Grinding of the cylinder...
Disassembly, inspection and assembly of the cylinder block (K4M engine) install the flywheel retainer (Mot. 582-01 or Mot. 1677). Remove the cover and clutch disc. Remove flywheel. Remove the engine tray. Remove the timing belt tensioner. Remove the water pump. Remove the engine block front...
Installing the cylinder head gasket (K4M engine) Install a new cylinder head gasket. Install the cylinder head. Tighten the cylinder head bolts. Refill hydraulic tappets as working fluid from the pushers may leak if they are not operated for a long time. To make sure...
Replacing camshaft seals Elastomeric camshaft seals are used in two versions, the elastomer seal in the first version has a spring and a V-shaped working edge. In the second version, the elastomeric seal has a flat working edge and a safety...