Contents: Removal 🠛 Installation 🠛
Removal
Note: Always replace the alternator pulley with a breakaway clutch with the same type of pulley.
Remove the generator.
Fig. 2.266. Securing the generator in a vice
Secure the generator in a vice (fig. 2.266).
Fig. 2.267. Installation on a hex head pulley: 1 – hex head
Install the hexagonal head from the alternator pulley removal and installation tool kit (Mot. 1732) into the pulley (fig. 2.267).
Fig. 2.268. Installing the tip: 1 – tip
Install the tip corresponding to the shape of the hole in the generator rotor from the generator pulley removal and installation tool kit (Mot. 1732) into the hexagon head (fig. 2.268).
Fig. 2.269. Installing the ratchet: 1 - a crank
Place the ratchet on the tip (fig. 2.269).
Fig. 2.270. Unscrewing the generator pulley: 1 – hex head; 2 – flat key; 3 – pulley with a disengaging clutch; 4 – ratchet wrench
While holding the hex head with a flat wrench, loosen the pulley with the release clutch with a ratchet wrench (turning the ratchet wrench counterclockwise) (fig. 2.270).
Installation
Screw the pulley with the disengaging clutch onto the generator rotor.
Install:
- hexagonal bushing in the generator;
- tip matching the shape of the generator rotor hole;
- ratchet on the tip.
Tighten the alternator release pulley to the specified torque (80 Nm) using a torque wrench.
Install the generator on the vehicle.