Removal
Notes
- The protective cover of the left drive shaft assembly with the bearing is replaced using a press.
- Do not use solvents to clean the hinge parts.
- Using special pliers, remove the retaining ring securing the triaxial support of the tripod CV joint rollers.
- Using a press and a special device, squeeze the drive shaft out of the triaxial roller support of the tripod CV joint (pic. 8.18).
- Using a press and a special tool, press the drive shaft out of the bearing and protective cover (rice. 8.26).
Installation
- Clean and lubricate the drive shaft and drive shaft constant velocity joint.
- Using a tubular mandrel of the appropriate diameter and length L or a device, install the protective cover with the bearing on the drive shaft. When installing a protective cover with a bearing on the drive shaft for the RK gearbox, it is necessary to use the T. Av device. 1244 with dimension L = 99.5 mm. and for the JC gearbox - fixture T. Av. 944 with size L =123.2 mm (rice. 8.27). This size is achieved using the T. Av device. 1244 or T. Av. 944, when the end of the device is flush with the end of the shaft. To avoid damaging the booted bearing, which could cause oil leakage, do not use a hammer to install the bearing, but rather use a press that applies gradual pressure build-up.
- Using a tubular mandrel of the appropriate diameter, install the triaxial roller support onto the drive shaft.
- Secure the tripod CV joint roller support with a new retaining ring.
- Install the drive shaft.
Pic. 8.25. Using T. Av. pliers 1034 for tightening the protective cover fastening clamp
Pic. 8.26. Using a press to press the drive shaft out of the bearing and protective boot
Pic. 8.27. Distance (L) Installing an elastic corrugated protective cover assembled with a bearing on the left drive shaft: L =123.2 mm for JC5 gearbox; L = 99.5 mm for gearbox RK1
Pic. 8.28. Installing an elastic corrugated protective cover assembled with a bearing on the left drive shaft: G - drive shaft groove