The air removal method is mandatory for use on a new clutch drive design Refilling the hydraulic drive Make sure the clutch pedal is in the up position and, if necessary, support it with your hand. Fill the hydraulic drive with working fluid by attaching the hose of the device for filling...
Manual gearboxes — technical data Gear ratios JC5 gearbox Gearbox RK1 JC5 gearbox adjustment data Primary shaft Bearing movement clearance, mm - 0 Thickness of adjusting washers, mm - 0.95-1.20 every 0.05 mm Secondary shaft Bearing movement clearance,...
Manual transmissions — general information Attention The gearbox is removed from the underside of the car. Repair of the gearbox is not provided, therefore spare parts for the gearbox are not available for sale at service stations. This section does not provide...
Manual Transmissions — Identification Pic. 6.1. Location of the identification plate on the clutch housing of the JC5 transmission JE0A05 vehicles with F3R engines are equipped with JC5 type manual transmissions (pic. 6.1). The identification plate located...
Parts that must be replaced The following parts may not be reused: oil seals; O-rings; clutch release bearing guide sleeve (except gearbox RK1); the bolt securing the rear end of the secondary shaft and the differential bearing adjusting nut....
Checking the transmission oil level JC5 gearbox Clean the area around the oil fill/inspection hole. Remove the oil fill/inspection plug. Use your finger to check the transmission oil level, which should be at the lower level of the oil filler/inspection...
Removing and installing the JC5 gearbox Removal When removing the gearbox, the following special tools must be used: Tav ball joint remover. 476; bits for knocking out elastic pins Bvi. 31-01. Also, when removing the power unit, you must use the following...
Removal and installation of gearbox PK1 Removal When removing the box, you must use a Tav ball joint remover. 476. Also, when removing the power unit, you must use the following equipment: - impact puller of ball joints; - a rack to support the engine; -...
Replacing the JC5 gearbox input shaft oil seal As spare parts, the JC5 gearbox input shaft oil seal is supplied mounted on the clutch release bearing guide sleeve. When replacing the oil seal, it is not necessary to separate the gearbox housing from the clutch...
Replacing the right drive shaft oil seal of the JC5 gearbox Removal When replacing the JC5 transmission right drive shaft oil seal, the following special tools must be used: - bits for knocking out elastic pins Bvi. 31—01; - a mandrel for installing the oil seal of the right...