Tightening torques | |
Bolt of fastening of a pulley of a cranked shaft | 40 Nm + 145°±15° |
Plug hole for TDC lock | 25 Nm |
Removing
Place the car on a lift.
Disconnect the battery.
Remove:
- intake air duct, intake silencer,
- right front wheel
- accessory drive belt.
Poke in the middle of the plug (1) camshafts with a screwdriver.
Remove:
- camshaft plugs with a screwdriver,
- cork (2) holes for the TDC lock.
Position the grooves (3) camshafts almost horizontally and offset downward from the shaft axes, turning the crankshaft in the direction of normal rotation (clockwise when viewed from the timing side).
Screw the TDC lock (4).
Turn the crankshaft clockwise (viewed from the timing side), until it hits the TDC lock.
grooves (5) camshafts - must be in a horizontal position with a downward displacement from the axes of the shafts.
Unscrew the TDC lock.
Block the flywheel with a screwdriver.
Remove the bolt (6) fastening the crankshaft pulley.
Installation
Parts to be replaced: crankshaft pulley bolt.
Attention! Be sure to degrease:
- crankshaft nose,
- bearing surface of the crankshaft pulley.
This is necessary to prevent displacement of the timing drive.
Install the valve timing tool.
Fasten the fixture to the ends of the camshafts with an M6 bolt (7).
Screw the TDC lock (8).
Make sure the crankshaft is securely locked with the TDC lock.
the groove of the crankshaft must face up.
If the crankshaft is not securely locked with the TDC lock, tighten the crankshaft by turning the flywheel with a screwdriver (9).
Install the pulley on the crankshaft.
Tighten to the specified torque and tighten the crankshaft pulley bolt to the specified angle (40 Nm + 145°±15°).
Remove:
- TDC lock,
- device for setting the valve timing.
Install:
- a new inlet camshaft plug using the tool
- a new exhaust camshaft plug using the tool.
Apply a drop of silicone silicone sealant to the threads of the TDC retainer plug.
Screw in the hole plug for the TDC lock.
Torque tighten the hole plug for the TDC retainer (25 Nm).
Install:
- accessory drive belt,
- right front wheel, intake silencer,
- air intake pipeline.
Connect the battery.