Reinstall the pistons and connecting rods with the tool.
Install the crankshaft connecting rods.
Install the connecting rod caps.
Torque tighten (20 Nm + 45°±6°) and tighten the nuts of the studs securing the connecting rod caps to the required angle.
Install:
- oil pump drive sprocket;
- oil pump drive chain;
- oil pump.
Torque tighten (25 Nm) oil pump bolts.
The tightness of the front cover of the engine block is ensured by installing a gasket or applying sealant.
Note. The mating surfaces of the cylinder block and the front cover of the engine block must be clean, dry and free from oil (don't touch them with your fingers).
Note. If LOCTITE 518 is selected to ensure the tightness of the front cover of the engine block, apply it with a 1 mm wide tape, as shown in Figure 2.180.
Pic. 2.180. Places for applying sealant to the front cover of the engine
Install the engine block front cover.
Pic. 2.181. The order of tightening the bolts of the front cover of the engine
Tighten in the order specified in drawing 2.181 the required moment (12 Nm) bolts of fastening of a forward cover of the block of the engine.
Install the water pump.
Apply one to two drops of LOCTITE FRENETANCH to the water pump mounting bolts 1 and 4.
Tighten in order to the correct torque:
- M6 bolts for mounting the water pump (11 Nm);
- water pump mounting bolt M8 (22 Nm).
Pic. 2.182. Places for applying sealant to the mating surface of the front cover and cylinder block
Apply four beads of sealant at points A with a diameter of 5 mm and two drops of sealant at points B with a diameter of 7 mm on the mating surface of the front cover and cylinder block (pic. 2.182).
Install an oil softener.
Install the pan with a new gasket.
Tighten in order to the correct torque:
- pan mounting bolts (1.4 Nm).
Install the oil level sensor.
Torque tighten the oil level sensor (20 Nm).
Install the knock sensor.
Torque tighten the knock sensor (20 Nm).
Install the oil pressure sensor.
Torque tighten the oil pressure switch (32 Nm).