Removal and installation of the engine Required special tool Mot. 1040-01 Trolley for removal and installation of the power unit. Mot. 1159 Device for fixing the engine on the subframe. Mot. 1202, Mot. 1448 Pliers for flexible clamps. Mot. 1311-06 Tool for...
Oil pan Required special tool Mot. 1233-01 Threaded rods for removing the subframe. Tightening torques, Nm Subframe front mounting bolts: 62. Rear subframe bolts: 105. Engine oil pan bolts: 15. Steering shaft universal joint...
Drive belt gas distribution mechanism Required special tools and fixtures Mot. 1054 TDC lock. Mot. 1273 Belt tension gauge. Engine maintenance tool. socket head «Torx» at 14. Tightening torques, Nm Wheel bolts: 90. Crankshaft pulley bolt: 20 + 115°± 15°....
Cylinder head gasket Required special tools and fixtures Mot. 251-01 Bracket for indicator. Mot. 252-01 Stand for measuring piston protrusion. Mot. 591-02 Magnetic base pointer for angular bolt tightening. Mot. 591-04 Angle wrench. Mot....
Adjusting washers Required special tool Mot. 1366-01 Tool for replacing valve lifters (from set Mot. 1366). Tightening torques, Nm Manifold mounting studs on cylinder head: 10. Nut of a hairpin of fastening of collectors on a head of the...
Technical data 1. Cylinder head. Cylinder head height, mm: H = 159.5±0.2. The maximum allowable deformation of the mating surface, mm: 0.05. 2. Valve guides. Inner diameter, mm: 8. Outer diameter of the guide sleeve, mm: nominal: 13;...
Oil pump Minimum oil pressure at 80°C: 1000 rpm 2 bar; 3000 rpm 3.5 bar. Valve opening pressure: 2.2±0.2. Removal and installation 1. Remove the oil pan. 2. Remove the oil pump. 3. Remove the oil pump cover and valve. 4. Check...
Oil level sensor The sensor consists of a high resistivity wire. When a current passes through a wire, its resistance is different depending on whether it is in a liquid or in air. After a certain time, a certain voltage is established...
Cooling system Quantity and type of coolant Table 4.4 Thermostat Table 4.5 Water pump. Thermostat. Air vent plug. Brown expansion tank valve; its calibration pressure is 1.2 bar. Pic. 4.57. Cooling system diagram: 1 - Engine; 2 -...
Coolant pump Necessary special tools and equipment Mot. 1202 Clamp pliers. Engine maintenance tool. Tightening torques, Nm Bolt of fastening of the water pump. Water pump pulley bolt. Crankshaft pulley bolt: 20 + 115±15°. Removing...
Coolant temperature sensor The thermal resistance transmits to the receiver a signal corresponding to the change in resistance depending on the temperature of the coolant, and if the temperature exceeds 118°C, the signal lamp on the instrument...
Elements of the injection system The use of an electronic injection system on diesel engines made it possible to optimize their operation and reduce the level of harmful substances in the exhaust gases. The system consists of a computer that receives...
Computer device Connection 1 - Computer power. 2 - Mass of the computer. 3 - Mass of sensors. 4 - Power supply of the load potentiometer. 5 - EGR solenoid valve control. 6 - Management of the injection advance corrector. 7 - Needle...
Oil Vapor Recovery System — Check To ensure the normal operation of the emission control system, the oil vapor recovery system must be kept clean and in good condition. 1 - Engine; 2 - Oil sump; 3 - Air filter; 4 - Intake manifold.
Exhaust gas recirculation system 1 - Pneumatic valve of the exhaust gas recirculation system; 2 - Solenoid valve of the exhaust gas recirculation system (open/closed); 3 - Vacuum pump; 4 - Engine; 5 - Exhaust manifold; 6 - Intake manifold; 7 - Air...
Injection advance solenoid valve Required special tool Mot. 997-01 Tool for removing the injector and injection advance solenoid valve. Tightening torques, Nm Injection advance solenoid valve 30. Removing 1. Disconnect the electrical connector from the...
Altitude corrector Required special tool Mot. 997-01 Nozzle removal tool. Mot. 1140 Tool for removing the height corrector. Tightening torques, Nm Altitude corrector: 30. 1 - Plug. The corrector regulates the performance of the pump...
Coded solenoid valve On these vehicles, to replace the solenoid valve and its coded chip A, the high pressure fuel pump must be removed. Removing 1. Place the pump on a workbench and remove the protective bracket B. 2. The bracket is...
High pressure fuel pump Required special tool Mot. 1054 TDC lock. Mot. 1200 Mot. 1317 Tool for fixing the injection pump pulley. Tightening torques, Nm RAM pulley nut (with high-precision angle adjustment) on the injection pump shaft: 45. Pump...
Injection pump pulley Required special tool Mot. 1054 TDC lock. Mot. 1079 LUCAS Pump Adjustment Tool Kit. Mot. 1200 Mot. 1317 Tool for fixing the injection pump pulley. Mot. 1358, Mot. 1359 RAM pulley tool kit (with high-precision angle...
Nozzle with built-in needle lift sensor Required special tool Mot. 997-01 Tool for removing the injector and injection advance solenoid valve. Tightening torques, Nm: 70 Removal and installation 1 - Pusher; 2 - Spacer sleeve; 3 - Nozzle; 4 - Spring; 5 - Coil....
Intake and exhaust manifolds Tightening torques, Nm Studs for fastening the manifolds to the cylinder head: 10. Nuts for studs securing manifolds to cylinder head: 27. Intake manifold bracket bolt: 25. Bolt of fastening of an arm on the block of...
Fuel tank Necessary special tools and equipment Mot. 1199-01 Exhaust pipe cutting tool. Mot. 1265, Mot. 1265-01 Pliers for removing quick couplings. Pneumatic pump for pumping INTAIRCO fuel. Fuel drain Due to the lack of an...
Exhaust gas exhaust system See 2.24. D7F Engine Exhaust System . 1 - Catalytic converter; 2 - Main muffler; ZC - Pipe cutting zone.
Generator — general information Mark. Valeo A 11 VI 88. Rated output current. 75 A. Diagnostics After 15 minutes warm up (in steady state) at a voltage of 13.5 V at the terminals. Table 4.12 These vehicles are equipped with alternators and internal...
Starter — general information Type: Bosch 0001108180 Removal and installation 1. Place the vehicle on a two post lift. 2. Remove the air filter intake pipe. 3. Remove the battery. 4. Remove the computer bracket bolts and connectors 1, then set aside...