Necessary special tools and equipment
- Mot. 1202 Clamp pliers.
- Engine maintenance tool.
Tightening torques, Nm
- Bolt of fastening of the water pump.
- Water pump pulley bolt.
- Crankshaft pulley bolt: 20 + 115±15°.
Removing
1. Install the car two post lift.
2. Disconnect the battery.
3. Drain the coolant from the engine cooling system by disconnecting the outlet hose in the radiator.
4. Install the engine support tool.
5. Remove:
- plastic cover of the engine pendulum support bracket;
- upper engine mount bracket.
6. Remove:
- front right fender liner;
- accessory drive belt;
- crankshaft pulley A;
- water pump drive pulley B, lowering the engine as far as possible;
- fuel injection pump cover C;
- bolt 1 and move the generator to the right.
7. Remove the water pump mounting bolts and remove it from above.
Cleaning
Attention! It is not allowed to clean the mating surfaces of aluminum parts with a tool with a sharp edge. Use Decapjoint to dissolve adhering dressing residues.
Apply the compound to the surface to be cleaned. Wait for about ten minutes, then remove any adhesive residue with a wooden spatula. This operation is recommended to be performed with gloves.
Installation
1. Install in the reverse order of removal.
2. Install the accessory drive belt (see «Maintenance»).
3. Fill liquid into the engine cooling system and remove air from it (see «Maintenance»).