D7F gasoline engine — device Table 2.1 Pic. 2.1a. Sectional view and tightening torques, Nm * pre-tighten with a torque of 14 Nm, then tighten them by an angle of 39° Pic. 2.1b. Sectional view and tightening torques, Nm * see chapter « Maintenance...
Removal and installation of the engine Removing the engine down Required special tool B. Vi 31-01 Pins for knocking out elastic pins. Mot. 1040-01 Trolley for removal and installation of the power unit. Mot. 1202 Pliers for flexible clamps. Mot. 1311-06 Tool...
Oil pan Tightening torques, Nm Oil pan bolts: 10 Removal and installation 1. Place the vehicle on a two post lift. 2. Disconnect the wires from the battery terminals. 3. Drain the engine oil. 4. Remove: oil level sensor using a...
Front crankshaft oil seal Required special tool Mot. 1054 TDC lock. Mot. 1273 Belt tension gauge. Mot. 1289-03 Fork for centering the travel stop of the pendulum suspension. Mot. 1355 Mandrel for installing the pump gasket. Mot. 1374 Pump gasket...
Oil pump Required special tool Mot. 1054 TDC lock. Mot. 1273 Belt tension gauge. Mot. 1355 Mandrel for installing the pump gasket. Mot. 1379 Device for fixing the engine on the subframe. Tightening torques, Nm Crankshaft pulley...
Drive belt gas distribution mechanism Required special tool Mot. 1054 TDC lock. Mot. 1135-01 Timing belt tensioner. Mot. 1273 Belt tension gauge. Mot. 1379 Device for fixing the engine on the subframe. Mot. 1386 Device for pre-tensioning the timing belt...
Cylinder head gasket Necessary special tools and equipment Mot. 591-04 Angle wrench for tightening the cylinder head bolts and a pointer on a magnetic base for angled bolt tightening. Mot. 1202 Pliers for flexible clamps. Mot. 1273 Belt...
Cylinder head Technical data 1. Cylinder head Cylinder head height, mm: nominal H = 118; repair H = 117.8. The maximum allowable deformation of the mating surface, mm: 0.05. Combustion chamber volume with valves and spark plug, cm 3...
Crank mechanism Technical data 1. Pistons Skirt shape (*) β model (*) Ψ week of production (*) Σ index of modifications *) Y marking of size groups (table 2.1.) V Direction of installation of the piston towards the flywheel (*) not...
Cooling system Table 2.5 Table 2.6 Thermostat Pic. 2.81. Cooling system diagram: 1 - Engine; 2 - Radiator; 3 - Expansion tank, constantly removing air from the cooling system; 4 - Heater radiator; 5 - Calibration hole 3 mm. Water pump...
Coolant pump Required special tool Mot. 1054 TDC lock. Mot. 1202 Pliers for flexible clamps. Mot. 1273 Belt tension gauge. Mot. 1289-03 Fork for centering the travel stop of the pendulum support. Mot. 1379 Pads for fixing the engine...
Coolant temperature control 244 - Coolant temperature sensor of the injection system and coolant temperature gauge in the instrument panel; 3-pin sensor, two pins are used to signal the coolant temperature to the injection computer, and one pin is...
Coolant temperature sensor The thermal resistance transmits to the receiver a signal corresponding to the change in resistance depending on the temperature of the coolant, and if the temperature exceeds 118°C, the signal lamp on the instrument...
Fuel vapor recovery system Pic. 2.119a. Scheme of the fuel vapor recovery system: 1 - Intake manifold; 2 - Fuel vapor absorber; 3 - Solenoid valve with control according to the law of cyclic opening; 4 - Cylinder head; R - The pipeline coming...
Oil vapor recovery system Pic. 2.122. Scheme of the oil vapor recovery system: 1 - Cylinder head cover; 2 - Collector; 3 - The pipeline of oil vapor recovery systems connected to the over-throttle space of the throttle valve (the circuit is used...
An exhaust manifold Tightening torques, Nm Collector stud nut - 25. Collector mounting stud - 10. Bolt of fastening of a reception pipe of mufflers — 10.
Exhaust gas exhaust system The catalytic converter gets very hot while the engine is running, so you should never stop in a place where flammable materials could accidentally come into contact with a hot converter and ignite. Under certain...
Generator — general information Type: Delphi 104 802 215. Rated output current: 80 A. Diagnostics After 15 minutes warm up (in steady state) at a voltage of 13.5 V at the terminals. Table 2.13 These vehicles are equipped with internally ventilated...
Starter — general information Type: VALEO D7 E1. Removal and installation 1. Place the car on a lift and disconnect the battery. 2. Disconnect starter electrical connectors. 3. Turn out two bolts of fastening of a starter. 4. Installation is to be...
Static ignition system Elements of the ignition system: injection computer (the power stage of the ignition module is built into the computer); two ignition coils with two leads (combined into a single block); four spark plugs; noise filter...