11.0 Outer CV Joint Components
1 - body; 2 - crosspiece; 3, 5 - fastening clamps for large and small diameters; 4 - coupling; 6 - rubber cuff; 7 - crosspiece separator; A - ABS pulse sensor ring (if any)
CV joint with crosspiece
Removal
1. Remove the drive shaft.
2. Use a hacksaw to cut the outer CV joint cuff fastening clamps (see illustration). When doing this, be careful not to damage the grooves on the CV joint housing.
11.2 Use a hacksaw to cut the outer CV joint cuff fastening clamps
3. Cut the cuff lengthwise and remove.
4. Remove the CV joint grease. If dirt has gotten into the joint, wash it and apply new grease. Grease is included in the repair kit.
Installation
5. Check the hinge by hand for ease of movement.
6. Wash the CV joint if dirt has gotten into it and fill it with new grease. Grease (320 g MOBILCVJ825 or MOBILEXF 57C) included in the repair kit. This amount of grease should be filled into the cuff and CV joint.
7. Insert the ends of the cuff into the grooves on the CV joint housing, and then rotate the joint by hand to distribute the air under the cuff. The cuff should not be bulging or bent inward.
8. Pull back the small diameter cuff band from the twist to release air and ensure pressure balance (see illustration).
11.8 Pull the belt away from the small diameter cuff with a small screwdriver to release air and ensure pressure equilibrium
9. Secure the cuff to the shaft with clamps or tightening clamps (see illustration). It is recommended to use the same type of clamps used to secure hoses to fittings.
11.9 Secure the seal to the shaft with clamps or tightening clamps
10. Clamp the clamping clamp with pliers, for example, HAZET 1847-1 or RENAULT T.Av. 1168, first pressing it on the thickening (see illustration). After this, the clamp fit is adjusted and it is tightened finally. If the specified tools are not available, then you can use nippers.
11.10 Clamp the clamping clamp with pliers, for example, HAZET 1847-1 or RENAULTT.Av. 1168, first pressing it on the thickening
11. Install the drive shaft.
CV joint with ball bearing
Removal
12. Remove the cuff mounting clamps, cut the cuff lengthwise, remove it and remove the grease from the joint.
13. Remove the retaining ring 7 using the pliers 5 for retaining rings, while striking the end face of the CV joint housing with a hammer (see illustration).
11.13 Remove the retaining ring 7 using the pliers 5 for retaining rings, while striking the end face of the CV joint housing with a hammer
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14. Remove the CV joint from the shaft.
Installation
15. First put on the clamp of the cuff fastening along the small diameter, and then the cuff (see illustration).
11.15 First put on the clamp of the cuff fastening along the small diameter, and then the cuff
1 - CV joint housing; 2 - balls; 3 - separator; 4 - retaining ring; 5 - shaft; 6 - cuff; 7 - clip; A - ABS pulse sensor ring (if any)
16. Place the CV joint together with the new retaining ring on the shaft until the retaining ring is secured.
17. Wash the CV joint if dirt has gotten into it and fill it with new grease. Grease (140 g MOBIL CVJ825 or MOBIL EXF 57C) included in the repair kit. This amount of grease should be filled into the cuff and CV joint.
18. Insert the ends of the cuff into the grooves on the CV joint housing and shaft, and then secure the cuff with clamps.