Manual Transmission (JH3, TL4) — general information Identification data On the plate (1), fixed on the gearbox housing, are indicated: A - type of gearbox; B - gearbox index; C - manufacturer; D - serial number. Precautions while working with the MCP All work on the...
Draining and refilling transmission fluid Drain and fill holes for JH3 manual transmission: 1 - drain plug; 2 - filler plug. Applied fluid: TRANSELF TRJ 75 W80W Refueling capacity of manual transmissions, l Level check in case of leakage Using a syringe, fill...
MCP diagnostics Stuck when shifting gears With this malfunction, one or more points of resistance are felt, overcoming which the movement of the lever stops, or at least slows down. The malfunction appears haphazardly, this applies to...
Check of a drive of a gear change Visually check the condition of the entire drive (whether there are loose ends of the cable sheaths (1), whether the cables are securely fastened, etc.). In the event of a fault: Replace the defective part or parts...
Spontaneous disengagement of gears (Cable-operated gearbox) Check that there are no foreign objects in the gear shift actuator (from the side of the gear lever housing and from the side of the gearbox), interfering with his work. Make sure the cables move freely (are the...
Shift actuator blocked or inoperative (Cable-operated gearbox) Check the transmission fluid level. If the level is correct: Check the shift actuator on the side of the shift lever housing. Check that there are no foreign objects in the gear shift actuator (from the side of the gear...
Shift Cable Adjustment (from the salon) Remove the center console and selector lever handle. Perform adjustment when changing cables and transmission. Unlock holder (1) with a screwdriver. Check the position of the gear levers. Install the shim (2) between...
Gear Lever Adjustment Perform adjustment when replacing the multi-function switch cable and transmission. Remove the center console, battery and battery tray. Unlock holder (1) with a screwdriver. Check the position of the gear levers, it...
Removal and installation of the MCP Note. To prevent breakage of the contact disc under the steering wheel, the following instructions must be observed: before disconnecting the steering shaft from the steering mechanism, be sure to block the steering...
Manual gearbox repair — removal Disassembly and placement of parts must be carried out on a surface with an anti-shock coating (rubber or thick plastic). Install mounting plate B. Vi. 1581 on a Desvil rack. Install the gearbox on mounting plate B. Vi....
Replacing bearings in the crankcase Spread the circlips with suitable pliers and press the bearing into the crankcase using tool B. Vi. 1576 Install new circlips in their seats. Note. There are several types of snap rings: spring retaining rings input...
Replacing bearings on the clutch housing side Cut off the plastic capsule located in the center of the bearing at the base. Install tool B. Vi. 1165 and remove the bearing. Install the deflector and then press in the bearing, aligning it with the inside of the...
Replacing input shaft bearings Press out the bearings with a puller. Press in the bearings using a 25 mm bushing. Remove the output shaft bearing cone with a puller. Set the cone in place with a press. Push out the bearing outer races from the...
Replacing the bearing on the clutch housing side Cut off the plastic capsule located in the center of the bearing at the base. Install tool B. Vi. 1165 and remove the bearing. Fit the bearing using tool B. Vi. 1167. Push out the input shaft bearing outer race from the...
Adjustment of a preload of bearings of a secondary shaft Note. Adjust only when bearings are replaced Install output shaft in clutch housing with bearings and pre-adjustment ring B. Vi. 1161 or similar 1.60 mm thick ring (large outdoor 0). Install crankcase. Install and...
Adjusting the axial clearance of the output shaft bearings Note. Adjust only when bearings are replaced. Fit input shaft with bearings and pre-adjustment ring B. Vi. 116 0.62mm thick (small outdoor 0). Install the differential housing, install and torque-tighten the box...
Removing the differential To remove the O-ring, tap on the O-ring using a thin cylindrical barb and a hammer. This is necessary in order to rotate it. Remove the O-ring, being careful not to damage the planetary gear splines. For support when...
Bearing replacement (gear side) Insert a block into the housing and place it flat on the bearing. Press out the bearing using the bushing. Bearing cage C must point away from the driven gear. Press in the bearing using tool B. Vi. 1059 bearing outer...
From planetary gear Remove the circlip A holding the bearing. Press the bearing with a 50 mm diameter bushing into the crankcase. Mount the bearing using a 65 mm diameter bushing. The bearing cage must face away from the driven gear....
Axis control and installation of shafts Control axis The control shaft is provided with a shut-off valve attached to the crankcase A. The tightness is ensured by the O-ring B. After removing the select lever pins C, remove the mounting bolts and control...