Car manual transmission Renault Fluence 1

Manual transmission (JH3, TL4) — general information
Identification data The plate (1), attached to the gearbox housing, indicates: A - gearbox type; B — gearbox index; C — manufacturer; D — serial number. Precautions when working with manual transmission All work on the...

Draining and filling transmission fluid
Drain and filler holes of the JH3 manual transmission: 1 - drain plug; 2 — filler plug. Fluid used: TRANSELF TRJ 75 W80W Filling capacity of manual gearboxes, l Checking the level in case of a leak Using a syringe, fill...

Diagnostics of manual transmission
Sticking when shifting gears With this fault, one or more points of resistance are felt, when they are overcome, the movement of the lever is suspended, or at least slowed down. The fault appears randomly, this concerns...

Checking the gear shift drive
Visually check the condition of the entire drive (are there any loose ends of the cable sheaths (1), are the cables securely fastened, etc.). If abnormal: Replace the defective part or parts and/or route the gear...

Spontaneous gear shifting (gearbox with cable shift drive)
Make sure there are no foreign objects in the gear shift drive (from the gearshift lever housing side and from the gearbox side), interfering with its work. Make sure the cables move freely (are the bushings of the...

Gear shift actuator is blocked or does not function (gear shift cable transmission)
Check the transmission fluid level. If the level is normal: check the gear shift actuator on the gear shift lever housing side. Make sure there are no foreign objects in the gear shift drive (from the gearshift lever...

Adjusting the gear shift cable (from the inside)
Remove the center console and selector lever handle. Perform adjustments when replacing cables and gearbox. Unlock the holder (1) using a screwdriver. Check the position of the gearbox levers. Install the adjusting shim...

Adjusting the gear shift lever
Perform adjustment if the multifunction switch and gearbox drive cable is replaced. Remove the center console, battery and battery tray. Unlock the holder (1) using a screwdriver. Check the position of the gearbox...

Removal and installation of manual transmission
Note: To prevent damage to the contact disc under the steering wheel, follow these instructions: before disconnecting the steering shaft from the steering gear, be sure to lock the steering wheel and wheels in a...

Manual transmission repair — removal
Be sure to disassemble and place parts on a surface with a shock-resistant coating (rubber or thick layer of plastic). Install the B. Vi. 1581 mounting plate onto the Desvil stand. Install the gearbox on the mounting...

Replacing bearings in the gearbox housing
Spread the snap rings apart with suitable pliers and press the bearing into the housing using tool B. Vi. 1576. Install new snap rings into their seats. Note: There are several types of snap rings: primary shaft spring...

Replacing bearings on the clutch housing side
Cut off the plastic capsule located in the center of the bearing at the base. Install tool B. Vi. 1165 and remove the bearing. Install the deflector and then press the bearing in, aligning it with the inside of the...

Replacing the primary shaft bearings
Press out the bearings using a puller. Press the bearings in using a 25mm diameter bushing. Remove the secondary shaft bearing cone using a puller. Press the cone into place. Push the outer bearing races out from the...

Replacing the bearing on the clutch housing side
Cut off the plastic capsule located in the center of the bearing at the base. Install tool B. Vi. 1165 and remove the bearing. Install the bearing using tool B. Vi. 1167. Push out the outer race of the input shaft...

Adjusting the secondary shaft bearing pre-tension
Note: Adjust only if bearings are replaced Install the secondary shaft into the clutch housing with bearings and a pre-adjustment ring B. Vi. 1161 or similar ring with a thickness of 1.60 mm (large outer 0). Install the...

Adjusting the axial clearance of the secondary shaft bearings
Note: Adjust only if bearings are replaced. Install the primary shaft together with the bearings and the ring for preliminary adjustment B. Vi. 116, thickness 0.62 mm (small outer 0). Install the differential housing,...

Removal the differential
To remove the sealing ring, tap the sealing cuff with a punch with a thin cylindrical end and a hammer. This is necessary to turn it. Remove the sealing ring, being careful not to damage the splines of the planetary...

Replacing bearings (gear side)
Insert the block into the housing and place it flat on the bearing. Press out the bearing using a sleeve. The bearing separator C must be directed away from the driven gear. Press the bearing in using tool B. Vi. 1059...

From the planetary gear side
Remove the snap ring A holding the bearing. Press the bearing out using a 50mm diameter bushing into the crankcase. Install the bearing using a 65mm bushing. The bearing separator should be facing away from the driven...

Control axis and shaft installation
Control axis The control axis is provided with a shut-off valve attached to the crankcase A. Sealing is ensured by the sealing ring B. After removing the selector lever C pins, remove the mounting bolts and control...

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