Removing
Disconnect the battery.
Remove:
- accessory drive belt,
- generator.
Disconnect the generator pulley guard (if installed).
Secure the generator in a soft-jawed vise.
Install:
- slotted head (4) fixtures in a pulley with a freewheel (5).
- nozzle assembly with adapter (6) fixtures on the generator shaft.
Lock the slotted head (4).
Unscrew the generator shaft.
Note: Do not use a screwdriver to remove or install the pulley. Damage to the front bearing can lead to generator failure.
Remove the freewheel pulley.
Installation
Install the pulley on the generator shaft
Install:
- slotted head (4) fixtures in a pulley with a freewheel (5),
- nozzle assembly with adapter (6) fixtures on the generator shaft.
Lock the slotted head (4).
Torque tighten the alternator pulley nuts (80 Nm).
Turn the pulley by hand to check that the rotor turns freely.
Attach the alternator pulley guard (if it is installed).
Install:
- generator,
- accessory drive belt.
Connect the battery.