Tightening torques | |
Bolts of fastening of an arm of a rigid pipe recirculation EG on a head of the block of cylinders | 21 Nm |
Exhaust manifold rigid EGR pipe bolts | 36 Nm |
Bolts for fastening the rigid EGR pipe to the EGR unit | 12 Nm |
Lifting eye bolts | 10 Nm |
Removing
Place the car on a two post lift.
Disconnect the battery.
Remove:
- engine top cover
- air filter housing.
- protective screen.
Remove the catalytic converter.
Remove:
- bolts (1) lifting eye attachments on the timing side,
- lifting eye on the timing side (2).
Remove:
- fastening bolts (3) bracket for the rigid exhaust gas recirculation pipe from the cylinder head,
- fastening bolts (4) rigid exhaust gas recirculation pipe from the exhaust manifold,
- fastening bolts (5) rigid exhaust gas recirculation pipe from the rigid exhaust gas recirculation pipe,
- EGR pipe, gasket between rigid EGR pipe and exhaust manifold,
- gasket between rigid exhaust gas recirculation pipe and exhaust gas cooler.
Installation
Attention! Do not scrape the mating surfaces of the aluminum parts as any damage to the mating surface may result in fuel leaks.
Clean with matting swabs:
- mating surface of the exhaust gas recirculation unit,
- mating surface of the exhaust manifold.
Attention! To ensure sealing, mating surfaces must be clean, dry and free of oil (don't touch them with your fingers).
Degrease using a surface cleaner and a clean rag:
- the mating surface of the exhaust manifold,
- mating surface of the exhaust gas recirculation unit.
Parts that must be replaced:
- Exhaust gas recirculation pipeline.
- Laying the exhaust gas recirculation pipeline.
- Bolt for fastening the exhaust gas recirculation pipe.
Installation is made in an order, the return to removal.
Torque tighten:
- bracket bolts for the rigid exhaust gas recirculation pipe on the cylinder head (21 Nm),
- rigid EGR pipe mounting bolts on the exhaust manifold (36 Nm),
- fastening bolts of the rigid EGR pipe on the EGR unit (12 Nm),
- lifting eye bolts (10 Nm).