K4M engine
Place the car on a lift.
Disconnect the battery. Remove the engine top cover.
Loosen the clamp securing the intake air duct to the throttle body.
Disconnect the outlet duct from the air filter housing.
Remove:
- air duct at the outlet of the air filter housing;
- lifting eye on the gearbox side (1);
- engine crankcase mounting bolts;
- engine undertray protection.
Disconnect connector (2) oil level sensor.
Disconnect the wiring harness from the oil level sensor.
Remove:
- fastening nut (3) exhaust manifold bracket;
- fastening bolt (4) exhaust manifold bracket to cylinder block;
- exhaust manifold bracket.
Remove:
- fastening nut (5) starter power wires;
- fastening nut (6) starter excitation wires.
Move the starter wires aside.
Loosen the mounting bolts (7) starter and remove the starter.
Check for the presence of the mounting sleeve.
Install starter.
Reinstall the starter wiring.
Torque tighten:
- nut for fastening the starter power wire 8 Nm;
- nut of fastening of a wire of a chain of excitation of a starter 5 Nm.
Install the exhaust manifold bracket.
Torque tighten the exhaust manifold bracket nut and bolt 44 Nm.
Torque tighten the clamp securing the intake air duct to the throttle valve block 6 Nm.
M4R engine
Place the car on a lift. Disconnect the battery. Remove the engine undertray and intake manifold.
Disconnect:
- wiring block (1) from the oil pressure sensor;
- oil pressure sensor connector (2).
Remove:
- starter power circuit connector nut (3);
- nut of fastening of a socket of a chain of excitation of a starter (4).
Remove:
- fastening bolts (5) from harness holder (6);
- wire harness holder.
Set aside the starter wiring harness.
Remove mounting bolts (7) and starter.
Install the starter and torque the starter mounting bolts to 62 Nm.
Install the wire harness holder.
Torque tighten:
- a nut of fastening of a socket of a winding of excitation of a starter 5 Nm;
- starter power connector nut 9 Nm.