General description
1. The system consists of three sections.
2. The tailpipe and rear section can be removed without disturbing the rest of the exhaust system components. To remove the center section, it is recommended to first remove the rear section, then separate the center section from the outlet pipe. In practice, it is easier to remove the entire system and then separate the sections.
3. The exhaust system clamps and connections will be heavily rusted. Before starting work, soak the joints with a special compound, or saw them off if replacing. Use high temperature anti-lock compound during assembly. Seal the connection points with exhaust system sealant.
4. To remove the system or part of it, first jack up the front or rear of the vehicle and place it on axle stands. Alternatively, place the vehicle on a pit or overpass.
5. If the entire exhaust system has been removed, loosely install it on the clamps and hangers. Start clamping the components from the exhaust manifold side and work your way towards the rear to ensure the system is secured without tension.
Outlet pipe
Note: A new O-ring will be required between the manifold and the outlet pipe during installation.
Removal
6. To remove the outlet pipe, unscrew the two nuts, then remove the washers, springs and bushings connecting the pipe to the manifold. Pull the flange plate off the manifold studs, then separate the joint and remove the O-ring. Loosen the clamp connecting the center section to the outlet pipe.
Installation
7. Installation is carried out in reverse order. Use a new O-ring. Tighten the manifold nuts until they contact the springs.
Rear section
Removal
8. To remove the rear section, loosen the clamp that secures it to the center section. Unhook the rubber hangers from the hooks and, if necessary, remove them from the bottom by turning them 90°. Separate the rear and center sections.
Installation
9. Installation is carried out in reverse order. Tighten the connections securely and replace the hangers if necessary.
Central section
Removal
10. To remove the center section, remove the rear section as described above. Loosen the nuts and remove the clamp that secures the front pipe to the center pipe. Remove the rubber pads from the rods and, if necessary, detach them from the bottom by turning them 90°. Separate the center section from the front pipe.
Installation
11. Install in reverse order; tighten the nuts and bolts securely and replace the rubber mounts if necessary.